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China best China Best Quality IP23 IP55 Silent Energy Saving 10HP-300HP 220V/415V /480V Voltage Air Cooling OEM Industrial Rotary Screw Air Compressor with CE ISO air compressor portable

Product Description

China Best Quality IP23 IP55 Silent Energy Saving 10HP-300HP 220V/415V /480V Voltage Air Cooling OEM Industrial Rotary Screw Air Compressor with CE ISO
 

Product Description

Screw compressor Saving energy is making money

Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,

The same intake valve designed by CHINAMFG Rand,high Efficient IP54 rated motor,And quoted the high-efficiency inverter fromDenmark.

The air compressor can maintain a stable motor efficiency at any speed, so it is more energy-saving and power-saving.

 Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: Top quality ,IP54 or IP55
Inverter: Danish brand inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

Our Advantages

 

Advantage:

1.It adopts the design of large rotor and low speed, and contains 2 independent rotors, which has high efficiency and low noise.
2. The high-frequency flexible inverter can effectively reduce the magnetic field interference generated by the inverter, and the special heat dissipation design can prevent high temperature shutdown in summer.
3.Colorful touch system, intelligent operation, remote monitoring integrated system, convenient and worry-free.

Product Parameters

With a power range of 7.5kw-315kw, our air compressor offers a wide range of options to cater to your specific requirements. Whether you need a smaller 10HP compressor or a larger 300HP model, we have you covered. The voltage can be customized to suit your electrical setup, with options including 220V, 415V, and 480V.

Model 
Modelo
HWV-7A HWV-11A HWV-15A HWV-22A HWV-30A HWV-37A HWV-45A
air flow
flujo de aire
m3/min 1.2 1.1 0.9 0.8 1.65 1.5 1.3 1.1 2.5 2.3 2.1 1.9 3.8 3.6 3.1 2.9 5.3 5 4.3 4 6.7 6.2 5.2 5 7.4 7 6.3 6
cfm 42.372 38.841 31.779 28.248 58.2615 52.965 45.903 38.841 88.275 81.213 74.151 67.089 134.178 127.116 109.461 102.399 187.143 176.55 151.833 141.24 236.577 218.922 183.612 176.55 261.294 247.17 222.453 211.86
working pressure
presión laboral
bar(kg) 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5
psi 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174
power
poder
KW / HP 7.5kw/
10hp
11kw/
15hp
15kw/
20hp
22kw/
30hp
30kw/
40hp
37kw/
50hp
45kw/
60hp
noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2 72±2
Caliber inch RP 1/2 RP3/4 RP3/4 RP 1 RP 1 RP1 1/2 RP1 1/2
Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Starting mode
Modo de inicio
varibale frequency soft start
lubricant oil liter 5 9 9 18 18 18 20
Shape dimension
(mm)
L 850 1180 1180 1300 1300 1450 1450
W 640 800 800 910 910 910 910
H 880 1210 1210 1290 1290 1290 1290
Weight KG 350 370 370 520 520 720 720

HWV-55A HWV-75A HWV-90A HWV-110A HWV-132A HWV-160A HWV-185A
10 9.6 8 7.6 13 12.6 11 10.5 16 15 13 12.5 21 19.8 17 16.4 24.5 23.2 20 19.4 28.7 27.6 23.5 22.8 32 30.4 27.4 26.8
353.1 338.976 282.48 268.356 459.03 444.906 388.41 370.755 564.96 529.65 459.03 441.375 741.51 699.138 600.27 579.084 865.095 819.192 706.2 685.014 1013.397 974.556 829.785 805.068 1129.92 1073.424 967.494 946.308
7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5
102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174
55kw/
75hp
75kw/
100hp
90kw/
120hp
110kw/
150hp
132kw/
175hp
160kw/
210hp
185kw/
250hp
78±2 78±2 83±2 85±2 85±2 85±2 88±2
 RP2  RP2  RP2  RP2, 1/2  RP2, 1/2  RP2, 1/2  RP2, 1/2
AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
varibale frequency soft start
55 65 72 90 90 110 110
1800 1800 2000 2300 2500 2500 3150
1250 1250 1250 1470 1470 1470 1980
1670 1670 1670 1840 1840 1840 2150
1480 1680 1860 2600 2900 3200 3500

 

Company Profile

 

HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality

 

Packaging & Shipping

 

The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.
 

FAQ

 

Q1: How long could your air compressor be used?
O: Generally, more than 10 years

Q2: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information

Q3: How about your customer service?
O: 24 hours on-line service available

Q4: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available

 

After-sales Service: Support Online and Local Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: No
Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China best China Best Quality IP23 IP55 Silent Energy Saving 10HP-300HP 220V/415V /480V Voltage Air Cooling OEM Industrial Rotary Screw Air Compressor with CE ISO   air compressor portableChina best China Best Quality IP23 IP55 Silent Energy Saving 10HP-300HP 220V/415V /480V Voltage Air Cooling OEM Industrial Rotary Screw Air Compressor with CE ISO   air compressor portable
editor by CX 2023-11-16

China OEM Dental Silent Oil Free Colorful Air Compressor Lk-B11 air compressor oil

Product Description

LK-B11 Dental Silent Oil Free Colorful Air Compressor

Voltage/Frequency 110V/220V AC 60Hz/50Hz
Current  2.4A
Power 550W
Speed 1380/Min
Volume Flow  70L/min
Start working pressure  0.47Mpa
Rated exhaust pressure  0.8Mpa
Air tank   32L
Noise 70dB
Net Weight   26Kg
Gross Weight  28Kg/33Kg
 Package size 44*44*70cm(Carton)
Package size 43*43*68cm (wooden case)

CE Approved
Color options: blue, green, white

Hebe Xiong(Ms) /Export Department
Linker Dental Group Limited
Web: zzlinker  
 
 
 
 

 

Interface: 2 Holes/4 Holes
Teeth Whitening Method: Cold Light Whitening
Applicable Departments: Orthodontic Department
Certification: ISO, CE, FDA
Type: Cleaning & Filling Teeth Equipments
Brand: Zzlinker
Customization:
Available

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air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

  • Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
  • Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

  • Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
  • Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

  • Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
  • Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

  • System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
  • System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China OEM Dental Silent Oil Free Colorful Air Compressor Lk-B11   air compressor oilChina OEM Dental Silent Oil Free Colorful Air Compressor Lk-B11   air compressor oil
editor by CX 2023-11-14

China supplier Silent Oil-Free Mini Air Compressor for Paint Spray Guns Painting Dual Voltage with Great quality

Product Description

Product Description

TOLHIT 450w Paint Spray Gun Air Compressor

Main Features:
 

1) Three way adjustable spray nozzle: Round, horizontal fan & vertical fan;

2) Adjustable spray flow

3) Fast paint changing and easy cleaning;

4) It is portable and light weight, user can carry the machine to operate.

5) The electric HVLP paint sprayer suiable for DIY painting for decoration, spraying wall, frence, furniture, car body and so on.

6) It also can be used in beauty spraying or tHangZhou.
 

Mini Air Compressor Specification 450w, dual 110v/220v, 50hz/60hz, air flow 210L/min,  pressure 40psi 
Model No. 472
Nozzle Diameter 1.2mm 
Bottle Volume 1000cc
Inlet 1/4″
Operating Pressure 2-3.5bar
Pattern Width 20-290mm 
Certificates GS CE EMC ROHS RAHS UL
   

Detailed Photos

 

 

Packaging & Shipping

Packing & Shipping

Packing details 1pcs/color box
carton size: 46.5×17.5x26cm 
NW/GW: 8.5kgs/10kgs
Loading in Container 20GP/40GP: 1325pcs/2750pcs
   
Delivery Way By Sea, Air, Train
   
Lead Time 30-60 days
   

 

Certifications

 

Company Profile

TOLHIT TOOLS has always been creating professional tools at affordable prices.
TOLHIT TOOLS are with high-temperatuer copper motor, professional gear, switch, bearings and commutators etc core components, CHINAMFG TOOLS are as professional as the world famous brands.
We have neither marketing team overseas nor such plan in future.
TOLHIT TOOLS team in China is seeking right distributors to develop long-term cooperation.
TOLHIT TOOLS has always been supporting you with top quality, affordable prices, fast delivery as well as satisfactory after-sale service.

TOLHIT TOOLS, made to get jobs well done.
TOLHIT TOOLS, less effort, more productivity.
TOLHIT TOOLS, your success, our tools.
TOLHIT TOOLS has the belief all our distributors will meet success tomorrow.
Contact CHINAMFG TOOLS now, master a brilliant future in your hands.

TOLHIT TOOLS, tech and tomorrow.

Contact China TOLHIT

Mr. Andrew Miao

 

 

 

 

After-sales Service: Available and Professional
Warranty: 1 Year
Type: Air Spray Equipment
Application: Hardware Spraying Equipment, Wood Spraying Equipment, Plastic Spraying Equipment
Coating: Paint
Certification: CE, ISO, RoHS, REACH
Samples:
US$ 65/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

  • Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
  • Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

  • Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
  • Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

  • Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China supplier Silent Oil-Free Mini Air Compressor for Paint Spray Guns Painting Dual Voltage   with Great qualityChina supplier Silent Oil-Free Mini Air Compressor for Paint Spray Guns Painting Dual Voltage   with Great quality
editor by CX 2023-11-13

China manufacturer 5L AC/DC Silent Portable Cordless Oil-Free Brushless Air Compressor Gdy-2090 lowes air compressor

Product Description

AC/DC 18v /220V 1.5 Gallon Silent Portable Cordless Oil Free Brushless Air Compressor GDY-2090

Brushless Compressor Advantage 
 

The complete product line for wood finishing, Decorative, Furniture finishing, Painting industry, Industrial Application, construction industry, Architectural Coating, Scenic Painting, Cosmetic industries, Painting and Sculpture primer Painting jar etc.

A: Mini portable tools, it works anytime anywhere after connecting power without air charging
B: Motor without brush, will decrease lots of frictions, smoothly running, low noise, it’s a large support to stable
C, Motor without brush, will not invite the electro-spark while running, so that get the interferences to wireless remote equip down.
Brushless motor hardly maintaining with oil, if necessary. Only clean little dust, usually, Motor running 10 times cycles more than Brush item.
E: LCD smart setting mode, pressure setting with comparing Brushless motor could be input converted frequency. Will supply correct power as actual request, it saves much cost of poeer consumption.


Applicable Industries: Home Decoration, air nailer and stapler, air tools, tyre inflation, dust extraction, etc
Model: 18V Battery/ AC 220 Air compressor
Portable silencer Oil free Air compressor with LCD Screen new model
Power Source: 18V DC Power or AC Power (110V/220V)
Air Tank 5L Aluminum Air tank
Mute: Yes
Voltage: 18V-24V or 220V/110V
Certification: CE
Warranty: 1 Year
After-sales Service Provided: Video technical support
N.W: 9.5KG
Lubrication Style: OIL-LESS
lithium battery: If you need 2 batteries and a charger, you need to add $60.

 

 

After-sales Service: Online Service
Warranty: One Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Series Arrangement
Cylinder Position: Horizontal
Samples:
US$ 189/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China manufacturer 5L AC/DC Silent Portable Cordless Oil-Free Brushless Air Compressor Gdy-2090   lowes air compressorChina manufacturer 5L AC/DC Silent Portable Cordless Oil-Free Brushless Air Compressor Gdy-2090   lowes air compressor
editor by CX 2023-11-13

China Best Sales 25HP-100HP Oil Free Silent Stainless Water Tank Oilless Bw Air Compressor 380V High Efficiency Air Compressors best air compressor

Product Description

SPECIFICATION
Model

Pressure

MPa

Flow rate

m³/min

Power

Kw/HP

Noise

dB(A)

Cooling capacity

T/H

Oiling

L

Outlet Dia

G

Weight

Kg

BW-8WA

BW-8WW

0.8 1.05 7.5/10 57 2 10 3/4 360
1.0 0.8

BW-11WA

BW-11WW

0.8 1.72 11/15 60 2.5 26 1 420
1.0 1.42

BW-15WA

BW-15WW

0.8 2.25 15/20 60 3.5 26 1 520
1.0 1.92

BW-18WA

BW-18WW

0.8 3.0 18.5/25 63 4 30 1 670
1.0 2.2

BW-22WA

BW-22WW

0.8 3.65 22/30 63 5 30 1 690
1.0 3.0

BW-30WA

BW-30WW

0.8 5.0 30/40 63 7 40 11/2 840
1.0 3.9

BW-37WA

BW-37WW

0.8 6.3 37/50 66 9 40 11/2 960
1.0 5.33

BW-45WA

BW-45WW

0.8 7.8 45/60 68 10 90 11/2 1080
1.0 6.3

BW-55WA

BW-55WW

0.8 10.1 55/75 69 12 100 11/2 1180
1.0 7.9

 1,Are you manufacturer?
BW: Yes, we are professional air compressor manufacturer over 15 years and our factory is located in ZheJiang .

2,How long is your air compressor warranty?
BW: Air end for 2 years,other for 1 year.

3,Do you provide After- sales service parts?
BW: Of course, We could provide easy- consumable spares.

4,How long could your air compressor be used?
BW: Generally, more than 20 years.

5,How about your price?
BW: Based on high quality, Our price is very competitive in this market all over the world.

6,How about your customer service?
BW: For email, we could reply our customers’ emails within 2 hours.

7,Do you support OEM?
BW: YES, and we also provide multiple models to select. How to get quicker quotation?When you send us inquiry, please confirm

Below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.

This information is helpful for us to check suitable equipment solution and quotation quickly

After-sales Service: 1year
Warranty: 1year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Best Sales 25HP-100HP Oil Free Silent Stainless Water Tank Oilless Bw Air Compressor 380V High Efficiency Air Compressors   best air compressorChina Best Sales 25HP-100HP Oil Free Silent Stainless Water Tank Oilless Bw Air Compressor 380V High Efficiency Air Compressors   best air compressor
editor by CX 2023-11-08

China factory Best Silent Oil-Free Air Compressor 3 * 550W AC110V / 60Hz 220V / 50Hz / 60Hz Industrial Piston Air Compressor Woodworking Air Pump Medical Dental Compressor arb air compressor

Product Description

  

Model BW503
Voltage/frequency

 

1.220-230V/50/60Hz
2.100-120V/50/60Hz
3.380-440v/50Hz
1,3 optional
Power KW 1.74
HP 2.5
Volume flow L/min @0MPa 360
L/min @0.7MPa 135
Pressure Bar 8
MPa 0.8
Tank volume L 100
US gallons 26.5
Noisy dB 59
Pressure switch According to customer’s requirements .
Configuration optional

 

1. Add oil and water separator;
2. Add automatic drainer;
3.Air tank against rust spray
1,2,3 optional
Size L*W*H cm 100*36*59
Weight Kg 64
Packing Cartons or wooden cases size cm Wood 102*38*63

Typical application
For medical devices Laboratory use
Dental treatment chair For chromatographic analyzer
For qualification analyzer For woodworking
For plant gas supply Hardware and electromechanical
For automobile maintenance shop  

      Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CHINAMFG , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Samples:
US$ 260/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China factory Best Silent Oil-Free Air Compressor 3 * 550W AC110V / 60Hz 220V / 50Hz / 60Hz Industrial Piston Air Compressor Woodworking Air Pump Medical Dental Compressor   arb air compressorChina factory Best Silent Oil-Free Air Compressor 3 * 550W AC110V / 60Hz 220V / 50Hz / 60Hz Industrial Piston Air Compressor Woodworking Air Pump Medical Dental Compressor   arb air compressor
editor by CX 2023-11-07

China Hot selling Silent 75L/Min Portable Oil Free Air Compressor for 5L Oxygen Concentrator manufacturer

Product Description

Product Parameter

ITEM NO

GLE280A

Name

Oil free air compressor

Packing

2 pcs / carton case , 54 pcs / pallet

Weight

6.0 kg

Dimension

235*101*163 mm

Installation size

83*148 mm

Air flow rate  (L/min@bar)

>=75 L/min @2 bar

 

 

 

 

 

Technical Specification

Voltage :220V 50Hz /60Hz ; 110v 60Hz ; 

Power: <=320 W ; 

Rated air flow rate: >=75 L/min @2 bar ; 

Rate working pressure : 2 bar ;
Restart pressure : 0 bar; 

Noise : ≤52dB(A) ; 

Speed: 1440rpm /1700 rpm ; 

Temperature : -5ºC-40ºC ; 

Thermal protector : 135ºC ;
Insulation class: B 

 

Accessories : 1x capacitor , 2xL fittings and 1x safe valve

After-sales Service: on Line Support and Free Spare Parts
Warranty: Two Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Duplex Arrangement
Cylinder Position: Horizontal
Samples:
US$ 65/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China Hot selling Silent 75L/Min Portable Oil Free Air Compressor for 5L Oxygen Concentrator   manufacturer China Hot selling Silent 75L/Min Portable Oil Free Air Compressor for 5L Oxygen Concentrator   manufacturer
editor by CX 2023-11-06

China Professional Zldgs1500-50L 2HP Silent Oil Free Air Compressor best air compressor

Product Description

Zldgs1500-50L 2HP Silent Oil Free Air Compressor

Specification:

MODEL CYLINDER CYLINDER  DISTANCE VOLUME POWER SPEED THEORETIC  WORK  NOISE WEIGHT DIMENSIONS 
NUMBER DISPLACEMENT PRESSURE
MM EN MM L KW HP RPM L/MIN BRA PSI (DB) KG LXWXH(CM) 
ZL750-24L 64 2 14 24 0.75 1 1400 60 7 100 68 21 50x23x58 
ZL750*2-50L 64 4 14 50 1.5 2 1400 120 7 100 68 48 71x36x67 
ZL750*3-80L 64 6 14 80 2.2 3 1400 180 7 100 70 68 90x36x73.5
ZL750*6-140L 64 12 14 140 4.8 6 1400 360 7 100 72 140 145x42x77
ZLDG550-24L 64 2 11 24 0.55 0.8 1400 40 7 100 65 27.5 44.5×44.5×57.5 
ZLDG1100-50L 70 2 18 50 1.1 1.5 1400 110 7 100 70 41 44x44x85
ZLDG1500-50L 70 2 22 50 1.5 2 1400 130 7 100 70 45 44x44x85 
ZLDGS1100-50L 70 2 18 50 1.1 1.5 1400 110 7 100 70 41 44x44x85 
ZLDGS1500-50L 70 2 22 50 1.5 2 1400 130 7 100 70 45 44x44x85 
ZL1100*2-100L 70 4 18 100 2.2 3 1400 220 7 100 72 100 108×39.5×90.5 
ZL1500*2-140L 70 4 22 140 3 4 1400 260 7 100 72 110 119x45x95
ZL1100*3-150L 70 6 18 150 3.3 4.4 1400 330 7 100 72 136 127x43x85 
ZL1500*3-200L 70 6 22 200 4.5 6 1400 390 7 100 73 155 132x49x97
ZL1100*4-180L 70 8 18 180 4.5 6 1400 440 7 100 73 168 151x45x93 
ZL1500X4-180L 70 8 22 240 6 8 1400 520 7 100 73 188 155x49x98

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Why Trust Us ?

                                                                                                             Who Are We ?

Tai zhou Mechanical &Electrical Co.Ltd. Is 1 of the main manufactures,specializing in the Research and Development,Manufacturing and sales of the Piston air compressor. Our company located in the CHINAMFG town,LuQiao District, TaiZhou City, far from TaiZhou Airport is only 3KM,and HangZhou port is around 220KM,the traffic is very convenient for your.visiting.
Our company owns an area of 50000 suqare mater and has more than 300 staffs.  

We have advanced production equipment and well familiar with the process of the mass production,have high precision measuring instruments and high efficiency of automatic assembly line ensure the quality and quantity of the [roduct. We have strong technical strength and production management ,gathering the technical team and manamement team from the leading enterprise of air compressor in domestic .we set up our town lad and development tesm,with a strong ability to develop thre product ,meeting the diffient demand from the different customer and different ,maket.

We take the maket demand as the guidance ,strives for the survival by quality ,strives for the development by innovation,always put customers,quality and innovation in the first place ,follow up the prefessional management and continuously satisfy the demanded of the customer,We always follow up the principle of people-oriented,legitimate business,honest & trustworthy,focus on the industy of the air compressor,with the effort to create a first-class brand in the industry of air compressor ,with the effort to create a first-class brand in the industry of air compressor.

Our Exhibition

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.Thank you.

Q2: What the exactly address of your factory? 
A2: Our company located in the CHINAMFG town,LuQiao District, TaiZhou, ZHangZhoug Province, China . Thank you.

Q3: Warranty terms of your air compressor machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the air compressor? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: About 25 working days after receiving the deposit on our bank account

.Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:What trad terms do we provide ?
A7:Trade terms FOB,CIF.

Q8:What is our payment term? What kind of settlement currency do we offer ?
A8:Normally, we can do T/T and LC at sight, for the T/T, 30% will be required as deposit, the balance           amount against the copy of the BL.
   We can accept the currency in USD or RMB.

Q9:What about the cost of sample?
A9:  The cost of the sample will be required, but we can return back the amount in the future order by 1*40’HQ.

 

After-sales Service: Online Support
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Duplex Arrangement
Cylinder Position: Vertical
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China Professional Zldgs1500-50L 2HP Silent Oil Free Air Compressor   best air compressorChina Professional Zldgs1500-50L 2HP Silent Oil Free Air Compressor   best air compressor
editor by CX 2023-11-06

China high quality 5.1kw 200L Portable silent Oil Free Air Compressor Hb200 for Sale air compressor CHINAMFG freight

Product Description

Product Description

Features
1. The machine is light, easy to carry.
2. Without refueling in use process, low energy consumption, simple maintenance and low cost.
3. The machine little vibration, low noise
4. Compared with similar machines, the air charging time is faster and the work is reliable.
5. Suitable for food, medical treatment, woodworking decoration, scientific research institutions, and compressed gas as a power source in the field.

Product Parameters

Model HB12 HB30 HB35 HB50 HB70A HB90A HB120 HB200
Input power
(KW)
0.68 0.75 0.85 1.5 1.36
(0.68*2)
2.04
(0.68*3)
3.4
(0.85*4)
5.1
(0.85*6)
Voltage (V/Hz) 220/50 220/50 220/50 220/50 220/50 220/50 220/50 220/50
Current (A) 2.8 3.0 3.8 6 6.8 9.0 13 20
Rotate speed (rpm/min) 1400 1400 1400 1400 1400 1400 1400 1400
Air Intake (L/min) 116 128 150 180 256 580 720 950
Exhaust pressure(Mpa) 0.8 0.8 0.8 0.8 0.7 0.7 0.7 0.7
Noise  (db(A)) 66 66 68 71 71 73 85 85
Volume (L) 12 30 35 50 70 90 160 200
Weight (KG) 18 23 26 39 43 69 105 150
Dimensions (CM) 53*23*55 54*30*56 64*32*61 70*30*65 70*35*70 100*35*70 120*41*75 150*45*85

Detailed Photos

Packaging & Shipping

Company Profile

Founded in 1997, our factory has become 1 of the most powerful air compressor equipment and engineering drilling equipment manufacturers in China, and is a member of the national compressor industry association, drilling machinery and pneumatic tools industry association, and a drafting unit of national standards. All the products have passed the quality system certification of ISO9001:2000 and national inspection-free products.

Its total registered capital of 245 million yuan, holding 10 subsidiaries, is a set of technology research and development, production and manufacturing, sales and service functions in 1 of the modern machinery and equipment manufacturing enterprises, the enterprise covers an area of 31000m2. The group has more than 1100 employees, including more than 100 middle and senior technical personnel. The group has established close cooperative relations with many domestic famous universities and other scientific research institutes, with strong product research and development capabilities.

 

Now as the main exporter of drilling rigs and air compressors equipment in China. It has exported to more 60 countries such as Southeast Asia, South America, Africa, Eastern Europe, Russia etc. Excellent quality and perfect service gain the consistent praise from customers. 

Certifications

After Sales Service

1.Pre-sale service: 

Act as a good adviser and assistant of clients enable them to get  rich and generous returns on their investments . 

1.Select equipment model. 

2.Design and manufacture products  according to client’s special requirement 

3.Train technical personnel  for  clients . 

2.Services during the sale:

1.Pre-check and accept products ahead of delivery . 

2. Help clients to draft solving plans .

3.After-sale services:

 Provide considerate services to minimize clients’ worries.

1.Complete Aftersales service,professional engineers available to service machinery at home or oversea.   

2. 24 hours technical support by e-mail.

3. Call or Video service.
 

FAQ

Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.

Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.

Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.

Q4: What about the voltage of products??Can they be customized?
A4: Yes, of course. The voltage can be customized according to your equirement.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 20-30 days.

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

Q7 Which trade term can you accept?
A7: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

After-sales Service: 24 Hours Online Service
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Structure Type: Open Type
Product Name: Oil Free Air Compressor

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China high quality 5.1kw 200L Portable silent Oil Free Air Compressor Hb200 for Sale   air compressor CHINAMFG freightChina high quality 5.1kw 200L Portable silent Oil Free Air Compressor Hb200 for Sale   air compressor CHINAMFG freight
editor by CX 2023-11-02

China supplier CHINAMFG Portable 8bar 115psi 50L Low Noise Silent Oil-Free 2*550W Air Compressor 12v air compressor

Product Description

MODEL

POWER

TANK

PRESSURE

SPEED

AIR DELIVERY

WEIGHT

DIMENSIONS

w

liter/gallon

bar/psi

rpm

L/min

kg

mm

BW-600-9L

550

9/2.38

8/115

1420

110

15

480*215*480

BW-800-24L

750

24/6.5

8/115

1420

145

20

535*275*565

BW-600H2-50L

550*2

50/13.2

8/115

1420

220

35

    695*345*580

BW-800H3-100L

750*3

100/26.5

8/115

1420

435

83

1070*400*690

After-sales Service: Support
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal
Structure Type: Closed Type
Customization:
Available

|

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China supplier CHINAMFG Portable 8bar 115psi 50L Low Noise Silent Oil-Free 2*550W Air Compressor   12v air compressorChina supplier CHINAMFG Portable 8bar 115psi 50L Low Noise Silent Oil-Free 2*550W Air Compressor   12v air compressor
editor by CX 2023-11-01