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China best CHINAMFG Speed 7.5kw 22kw 55kw 200kw All in One Screw Air Compressor 12v air compressor

Product Description

XCMG Speed 7.5kw 22KW 55KW 200KW All in One Screw Air Compressor

Product Description

Noise enclosure
It is designed into fully-closed mute box, in which sound-absorbing sponge are attached for effective absorption of noise,thereby making the noise 3-5dB(A) lower than that made by the compressors of the same kind.It is reasonably structured overall and very easy to maintain and repair.

Control Panel
Intelligent microcomputer-based control technology can monitor and control in all aspects the complete machine following your instructions. Remote control realizes unattended operation, and the user-friendly human-machine interface displays instructions and parameters in written form. Also, it can function to self diagnose faults,give warning and automatically regulate the capacity.

Motor
First-class motors are adopted, with the level of protection being Ip54 and insulation level being F.overall and very easy to maintain and repair.

Cooler
It is designed for low temperature difference to increase heat exchange area, and ideal to be applied to high-temperature and high-humidity operating environment.

Configuration characteristics
1. A precisely-made central bracket is used to keep the motor aligned permanently with the bare compressor
2. A highly resilient coupling is adopted to make the compressor operate smoothly, and the elastomer is long in useful life
3. The exhaust pipe adopts double-layer bellows, and the oil circuit adopts specially-made temperature-resistant 125º C high-pressure hose
4. For the extremely high temperature condition in some districts, the large-area plate heat exchange and high-efficiency water chiller are used
5. High-quality shaft coupling elastic body can buffer and compensate for the imbalanced moment of operation.

Product Parameters

Model	Air flow	pressure	Motor power	Caliber	Noise	Cooling air volume	Cooling water
	m ³/min	MPa	kW		dB(A)	m ³/min	L/min
LA-7GA	1.35	0.7	7.5	G1/2	62±2	32.5
	1.25	0.8
	1.01	1
	0.9	1.25
LA-11GA	1.8	0.7	11	G3/4	63±2	50
	1.78	0.8
	1.55	1
	1.3	1.25
LA-15GA	2.5	0.7	15	G3/4	63±2	50
	2.4	0.8
	2.1	1
	1.8	1.25
LA-18GA	3.1	0.7	18.5	G1	64±2	100
	3	0.8
	2.7	1
	2.3	1.25
LA-22GA/W	3.8	0.7	22	G1	64±2	110	14.5
	3.7	0.8
	3.2	1
	2.8	1.25
LA-30GA/W	5.4	0.7	30	G1	65±2	145	20
	5.25	0.8
	4.5	1
	3.9	1.25
LA-37GA/W	6.6	0.7	37	G1 ½	65±2	145	25
	6.6	0.8
	5.9	1
	4.8	1.25
LA-45GA/W	8.4	0.7	45	G1 ½	66±2	185	30
	8	0.8
	7.4	1
	6.4	1.25
LA-55GA/W	10.8	0.7	55	G2	68±2	220	39.9
	10	0.8
	9.1	1
	8	1.25
LA-75GA/W	13.8	0.7	75	G2	72±2	250	51
	13	0.8
	11.8	1
	10.3	1.25
LA-90GA/W	17.1	0.7	90	G2	72±2	270	61
	17	0.8
	15.2	1
	12.5	1.25
LA-110GA/W	21.2	0.7	110	G2 1/2	75±2	420	79
	20	0.8
	17.1	1
	15.4	1.25
LA-132GA/W	25	0.7	132	G2 1/2	75±2	460	91
	24.3	0.8
	21	1
	17.5	1.25
LA-160GA/W	30.5	0.7	160	G2 1/2	75±2	510	105
	29.2	0.8
	26.9	1
	22.5	1.25
LA-185GA/W	32.9	0.7	185	G2 1/2	75±2	510	123
	31.9	0.8
	29.1	1
	25.5	1.25
LA-220GA/W	37	0.7	220	DN80	75±2	710	144
	36.3	0.8
	31.63	1
	28.55	1.25
LA-250GA/W	45.8	0.7	250	DN80	75±2	800	163
	44	0.8
	39	1
	35.5	1.25

Product Picture

Company Profile

FAQ

1: What kind terms of payment can be accepted?
A: For terms of payment, L/C, T/T, D/A, D/P, Western Union (can be) could accepted.
2: What certificates are available in Machinery?
A: For the certificate, we have CE, ISO, Gost, EPA(USA)CCC.
3: What about the delivery time?
A: 7-30 days after receiving the deposit.
4: What about the warranty time?
A: 12 months after shipment or 2000 working hours, whichever occuts first.
5. What about the Minimum Order Quantity?
A: The MOQ is 1 pcs.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Overseas Service Center Available
Warranty:	1 Year
Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China best CHINAMFG Speed 7.5kw 22kw 55kw 200kw All in One Screw Air Compressor 12v air compressor
editor by CX 2024-02-09

China Good quality Class Zero Oil-Free Silent Medical Screw Air Compressor with Rotorcomp Airend air compressor parts

Product Description

Class Zero Oil-Free Silent Medical Screw Air Compressor with Rotorcomp Airend

The ETC oil-free conversion technology opens up completely new possibilities for providing oil free compressed air in meeting with ISO 8573-1 Class 0 quality standard.

When it comes to holding down up-front operational costs, converter technology is ideally suited for the provision of entirely oil free compressed air. And it is dependable too: Penetration of oil into the compressed air network is absolutely impossible!

Operating costs are extremely low because no costly checkups are required. Commonly occurring risks such as oil penetration have been discarded, and frequent replacement of component elements as with filters has been completely eliminated.

Features of CHINAMFG ETC Series Oil Free Rotary Screw Air Compressor
1. Air quality to ISO8573-1 Class 0 standard with TUV certificate on request
2. Proven Eco-Tec Oil Free Converter technology from Germany and over thousands successful installation reference worldwide
3. Single stage airend design for easy and cost saving maintenance
4. T. E. F. C. IP55 class F electric motor in compliance with IEC/DIN standards
5. Modern concept suction valve with energy saving modulation control as option
6. Intelligent PLC control panel with sequential / remote control functions
7. Reliable automatic control box with “Siemens” contactors
8. High efficiency aftercooler (air- or water- cooled available)

Proper disposal is no problem either as a matter of fact, in terms of oil content the condensate is of drinking water quality! In the ETC converter the long hydrocarbon chains of the residual oil contained in the compressed air are broken up into harmless carbon dioxide and water, i.e. substances occurring naturally in the air.

The catalytic converter incorporates a container with compact granulated pellets through which the compressed air circulates. This process breaks down and converts both oil droplets and oil vapors. The condensate that forms afterwards is therefore completely oil free and can be disposed of much less expensively and without the need for additional treatment.

Oil/hydrogen concentration is below 0,0571 mg/m3. The addition of the catalytic converter guarantees class 1 compressed air (ISO 8573-1) for all applications where oil free compressed air is essential.

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

CONTACT US

Asia Pacific Market: Spencer Lau (Ms.)

European/ Middle Eastern/ African Market: Echo Lok (Ms.)

American Market: Alice Kwok (Ms.)

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Angular
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Good quality Class Zero Oil-Free Silent Medical Screw Air Compressor with Rotorcomp Airend air compressor parts
editor by CX 2024-02-09

China manufacturer China Factory Variable Energy Frequency Air Compressor 50HP VSD Two Stage Screw Air Compressor for Sewing Machine air compressor oil

Product Description

Product Parameters

Model	Motor Power		Maximum Working Pressure		Free Air Delivery		Air Outlet Pipe Diameter	Weight	Dimensions(LWH)
Model	kW	hp	bar(g)	psig	m³/min	cfm	Air Outlet Pipe Diameter	kg	mm
BG30APMII	22	30	7	102	4.3	152	G1-1/2″	650	150010001350
			8	116	4.1	145
			10	145	3.5	124
			13	189	2.7	95
BG40APMII	30	40	7	102	6.0	212	G1-1/2″	700	150010001350
			8	116	5.9	208
			10	145	4.7	166
			13	189	3.9	138
BG50APMII	37	50	7	102	7.1	251	G1-1/2″	750	150010001350
			8	116	6.9	244
			10	145	5.8	205
			13	189	5.4	191
BG60APMII	45	60	7	102	10.0	353	G2″	1250	210013001650
			8	116	9.5	335
			10	145	7.8	275
			13	189	6.8	240
BG75APMII	55	75	7	102	13.0	459	G2″	1300	210013001650
			8	116	12.5	441
			10	145	9.2	325
			13	189	7.5	265
BG100APMII	75	100	7	102	15.5	547	G2″	1350	210013001650
			8	116	15.2	537
			10	145	12.0	424
			13	189	10.2	360
BG125APMII	90	125	7	102	19.8	699	DN80	2700	250016501900
			8	116	19.5	689
			10	145	15.0	530
			13	189	14.0	494
BG150APMII	110	150	7	102	24.0	848	DN80	2800	250016501900
			8	116	23.0	812
			10	145	19.2	678
			13	189	16.0	565
BG180APMII	132	180	7	102	27.5	971	DN80	3000	250016501900
			8	116	27.0	954
			10	145	23.7	837
			13	189	19.0	671
BG220APMII	160	220	7	102	33.0	1165	DN80	4300	300019001950
			8	116	32.5	1148
			10	145	27.5	971
			13	189	22.5	795
BG250APMII	185	250	7	102	39.0	1377	DN80	4400	300019001950
			8	116	36.0	1271
			10	145	32.0	1130
			13	189	27.5	971
BG270APMII	200	270	7	102	43.5	1536	DN80	5000	360022002200
			8	116	41.0	1448
			10	145	35.5	1254
			13	189	31.5	1112
BG300APMII	220	300	7	102	51.5	1819	DN100	5500	360022002200
			8	116	46.0	1624
			10	145	38.5	1360
			13	189	35.5	1254
BG340APMII	250	340	7	102	54.0	1907	DN100	6000	360022002200
			8	116	51.0	1801
			10	145	45.0	1589
			13	189	38.0	1342
BG380APMII	280	380	7	102	60.0	2119	DN125	6800	400023002300
			8	116	57.0	2013
			10	145	50.0	1766
			13	189	43.0	1519
BG420APMII	315	420	7	102	65.0	2295	DN125	7000	400023002300
			8	116	62.0	2190
			10	145	56.0	1978
			13	189	50.5	1783
BG480APMII	355	480	7	102	75.0	2649	DN150	8500	420022002350
			8	116	73.0	2578
			10	145	64.0	2260
			13	189	55.0	1942
BG540APMII	400	540	7	102	84.0	2966	DN150	9000	420022002350
			8	116	82.0	2896
			10	145	72.0	2543
			13	189	61.0	2154

Company Profile

Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.

Wallboge’ s primary businesses focus in following key areas:

Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump

At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe.

Wallboge continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.

Certifications

Exhibitions

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

Our Advantages

1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.

FAQ

Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.

Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China

Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.

Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.

Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.

Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.

Q7: What is your MOQ requirement?
A7: 1 unit.

Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Engineers Available to Overseas Service.
Warranty:	2 Years
Lubrication Style:	Lubricated

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

China manufacturer China Factory Variable Energy Frequency Air Compressor 50HP VSD Two Stage Screw Air Compressor for Sewing Machine air compressor oil
editor by CX 2024-02-09

China Hot selling 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor wholesaler

Product Description

In response to market requirements, CHINAMFG company has launched oil-free screw air compressors, which are classified into oil-free piston machines, oil-free water-lubricated screw air compressors, and dry oil-free air compressors. There are many products. Welcome to consult.

Our advantages

1. Imported top-grade main machine, as the third generation product of state-of -the art brand the world, with asymmetrical 5:6 tooth rotor, is provided with outstanding performance and high efficiency far beyond other similar-type brand.

2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.

3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.

4 .Imported oil filter, oil gas separation filter element, ternary separation, ensure oil content less than 0.001ppm, the trunk adopts metal pipe, safe for long -term operation without leakage or deformation, the V type drive belt is imported from Germany, and has a service life more than10000hous.

5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.

6.Valve-free oil system design, achieving a safer and more reliable operation of the whole machine, main machine adopts imported special compressor oil, reducing leakage inside and outside the compressor, improving efficiency of main machine and prolonging service life.

Product Parameters

Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua
Model Modelo	Working Pressure		Air Delivery		Motor Power	Dimension(mm)			Weight(kg)	Output pipe Diameter
	psig	bar	cfm	m3/min	kw/hp	L	W	H
ZW-7A	100	7	38.8	1.1	7.5/10	1300	800	1300	500	3/4″
	116	8	35.3	1
	145	10	30	0.85
	181	12.5	24.7	0.7
ZW-11A	100	7	63.6	1.8	11/15/	1300	800	1300	540	1″
	116	8	58.3	1.65
	145	10	53	1.5
	181	12.5	45.9	1.3
ZW-15A	100	7	84.7	2.4	15/20	1620	1004	1410	650	1″
	116	8	77.7	2.2
	145	10	74.2	2.1
	181	12.5	63.6	1.8
ZW-18A	100	7	109.5	3.1	18.5/25	1600	910	1350	840	1″
	116	8	102.4	2.9
	145	10	95.3	2.7
	181	12.5	81.2	2.3
ZW-22A	100	7	134.2	3.8	22/30	1450	1000	1560	870	1″
	116	8	127.1	3.6
	145	10	113	3.2
	181	12.5	88.3	2.5
ZW-30A	100	7	187.1	5.3	30/40	1950	1050	1432	980	11/4″
	116	8	176.6	5
	145	10	151.8	4.3
	181	12.5	127.1	3.6
ZW-37A	100	7	233	6.6	37/50	1700	1100	1630	1000	11/4″
	116	8	218.9	6.2
	145	10	201.3	5.7
	181	12.5	162.4	4.6
ZW-45A	100	7	282.5	8	45/60	2150	1300	1590	1060	11/2″
	116	8	271.9	7.7
	145	10	243.6	6.9
	181	12.5	211.9	6
ZW-55A	100	7	370.8	10.5	55/75	2200	1400	1540	1250	2″
	116	8	346	9.8
	145	10	307.2	8.7
	181	12.5	257.8	7.3
ZW-75A	100	7	480.2	13.6	75/100	2400	1450	1740	1480	2″
	116	8	459	13
	145	10	409.6	11.6
ZW-90A	100	7	572	16.2	90/120	2550	1400	1605	2030	DN50
	116	8	547.3	15.5
	145	10	494.3	14

Detailed Photos

Brief Introduction of screw air compressor:
Air end	Germany Technology. 30 Years Designed Lifetime
Motor Efficiency Class	Ultraefficient/IE3/IE4 as per your required
Motor Protection Class	IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor)
Inverter	Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy
Warranty	5 Years for The Air End, and 2 Years for The Whole
Voltage	380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok
Delivery time	7-15 days
Certificate	CE/SGS/ISO9001/ASME
After-sales service	we have our professional after-sales technician to instruct the installation of the whole screw air compressor

Main configuration

1 Motor- Germany

2 screw(air end)- Germany

3 Oil filter- Germany

4 Solenoid valve- Japan
5 Combination valve- Austria

6 AC contactor- Germany

7 Gas cooler- HangZhou, China

8 Oil cooler- HangZhou, China

9 Pressure controller- Japan

We offer free pipe and valves for installation and installation diagram

Company Profile

Brief introduction of factory:
1. our factory was established in 1985 which is specilized in manufacturing various types of air compressor and accessories.
2. our factory accept OEM air compressor power from 5.5kw to 315kw, 5hp to 355hp ;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Promises Every Machine Will Run Well More Than 15 years

After-sales Service:	Support Online and Local Service
Warranty:	2 Year for The Screw and 1 Year for The Whole Mach
Lubrication Style:	Lubricated
Cooling System:	No
Power Source:	AC Power
Cylinder Position:	Horizontal

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

What is a water lubrication air compressor?

Working Principle:

Advantages:

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Hot selling 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor wholesaler
editor by CX 2024-02-08

China wholesaler Two Rotary Screw High Pressure Air Compressor manufacturer

Product Description

Two rotary screw high pressure air compressor

I. Photos of our 2 rotor screw compressor air end:

II. Features and advantages
1. Features: adopt twin rotor/screw air end

2. Energy saving advantages:
(1). Adopt One-piece shaft of the permanent magnetic motor and the air end
★Permanent magnetic Motor’ rotor is directly sleeved on shaft of the air end, embedded integrated direct-connecting structure, without coupling part or transmission gear, namely one-piece shaft, ensure 100% transmission efficiency.
★Taper connection is adopted for motor, and it can be assembled and disassembled very simply.
(2). Adopt permanent magnetic synchronous frequency conversion electric motor
★Permanent magnetic frequency conversion motor is the most advanced technical electric motor, efficiency can be up to 97%, higher by 3%-5% than ordinary motor with frequency conversion device type, saving energy a lot obviously.
★Permanent magnetic electric motor adopt high temperature resistance rare earth permanent magnet to ensure no demagnetization. Without motor bearing or sleeve, so no need lubricating grease, no need concern alignment problem, compact structure, saving space, convenient use and maintenance.
(3). Wide frequency conversion, constant pressure air feeding
★Frequency application scope (0HZ-200HZ) is wide, and motor efficiency under different load is basically constant.
★The motor is big torque, strong adaptability and loaded startup.
★The whole machine work in frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption at constant pressure, realizing high efficiency and energy saving.
(4). Running stable and reliable
★Machine starting on frequency conversion state, greatly reducing the impact to the power grid equipment, avoiding of damage to the electric equipment, and saving electric energy when starting.
★No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
(5). Energy saving a lot obviously

III. Technician parameters

Discharge pressure: 0.8Mpa
Model	TKYC55A/7.5	TKYC70A/11	TKYC70A/15	TKYC80A/18.5	TKYC80A/22	TKYC104R/30	TKYC104R/37
Parameter	TKYC55A/7.5	TKYC70A/11	TKYC70A/15	TKYC80A/18.5	TKYC80A/22	TKYC104R/30	TKYC104R/37
Rotate speed (rpm)	3500	3000	3800	3000	3600	3000	3600
shaft power (kw)	8.1	12.1	16	20.5	24	33	39.5
Air capacity (m3/min)	1.1	1.72	2.2	2.9	3.4	5.1	6

IV. Our factory and workshop:

V.After sales service for our air CHINAMFG product:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

VI. Certification and patents of our air compressor

FAQ:
Q1: Are you factory or trade company?
A1: We are professional air compressor designer and manufacturer in China.
Approved ISO9001-2008, SGS audited, and etc.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Twin-Screw Compressor

Customization:	Available \|

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

Can air compressors be used for medical and dental applications?

Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:

1. Dental Tools:

Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.

2. Medical Devices:

Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.

3. Laboratory Applications:

Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.

4. Surgical Tools:

In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.

5. Sterilization and Autoclaves:

Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.

6. Dental Air Compressors:

Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.

7. Air Quality Standards:

In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.

8. Compliance and Regulations:

Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.

It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China wholesaler Two Rotary Screw High Pressure Air Compressor manufacturer
editor by CX 2024-02-07

China manufacturer 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor mini air compressor

Product Description

Our advantages

2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.

3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.

5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.

Product Parameters

Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua
Model Modelo	Working Pressure		Air Delivery		Motor Power	Dimension(mm)			Weight(kg)	Output pipe Diameter
	psig	bar	cfm	m3/min	kw/hp	L	W	H
ZW-7A	100	7	38.8	1.1	7.5/10	1300	800	1300	500	3/4″
	116	8	35.3	1
	145	10	30	0.85
	181	12.5	24.7	0.7
ZW-11A	100	7	63.6	1.8	11/15/	1300	800	1300	540	1″
	116	8	58.3	1.65
	145	10	53	1.5
	181	12.5	45.9	1.3
ZW-15A	100	7	84.7	2.4	15/20	1620	1004	1410	650	1″
	116	8	77.7	2.2
	145	10	74.2	2.1
	181	12.5	63.6	1.8
ZW-18A	100	7	109.5	3.1	18.5/25	1600	910	1350	840	1″
	116	8	102.4	2.9
	145	10	95.3	2.7
	181	12.5	81.2	2.3
ZW-22A	100	7	134.2	3.8	22/30	1450	1000	1560	870	1″
	116	8	127.1	3.6
	145	10	113	3.2
	181	12.5	88.3	2.5
ZW-30A	100	7	187.1	5.3	30/40	1950	1050	1432	980	11/4″
	116	8	176.6	5
	145	10	151.8	4.3
	181	12.5	127.1	3.6
ZW-37A	100	7	233	6.6	37/50	1700	1100	1630	1000	11/4″
	116	8	218.9	6.2
	145	10	201.3	5.7
	181	12.5	162.4	4.6
ZW-45A	100	7	282.5	8	45/60	2150	1300	1590	1060	11/2″
	116	8	271.9	7.7
	145	10	243.6	6.9
	181	12.5	211.9	6
ZW-55A	100	7	370.8	10.5	55/75	2200	1400	1540	1250	2″
	116	8	346	9.8
	145	10	307.2	8.7
	181	12.5	257.8	7.3
ZW-75A	100	7	480.2	13.6	75/100	2400	1450	1740	1480	2″
	116	8	459	13
	145	10	409.6	11.6
ZW-90A	100	7	572	16.2	90/120	2550	1400	1605	2030	DN50
	116	8	547.3	15.5
	145	10	494.3	14

Detailed Photos

Brief Introduction of screw air compressor:
Air end	Germany Technology. 30 Years Designed Lifetime
Motor Efficiency Class	Ultraefficient/IE3/IE4 as per your required
Motor Protection Class	IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor)
Inverter	Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy
Warranty	5 Years for The Air End, and 2 Years for The Whole
Voltage	380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok
Delivery time	7-15 days
Certificate	CE/SGS/ISO9001/ASME
After-sales service	we have our professional after-sales technician to instruct the installation of the whole screw air compressor

Main configuration

1 Motor- Germany

2 screw(air end)- Germany

3 Oil filter- Germany

4 Solenoid valve- Japan
5 Combination valve- Austria

6 AC contactor- Germany

7 Gas cooler- HangZhou, China

8 Oil cooler- HangZhou, China

9 Pressure controller- Japan

We offer free pipe and valves for installation and installation diagram

Company Profile

After-sales Service:	Support Online and Local Service
Warranty:	2 Year for The Screw and 1 Year for The Whole Mach
Lubrication Style:	Lubricated
Cooling System:	No
Power Source:	AC Power
Cylinder Position:	Horizontal

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China manufacturer 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor mini air compressor
editor by CX 2024-02-07

China supplier China Air Screw 37kw Silent Rotary Screw Type Two Stage Air Compressor 50HP for Pipeline Washing with Lower Price air compressor repair near me

Product Description

Product Parameters

Model	Motor Power		Maximum Working Pressure		Free Air Delivery		Air Outlet Pipe Diameter	Weight	Dimensions(LWH)
Model	kW	hp	bar(g)	psig	m³/min	cfm	Air Outlet Pipe Diameter	kg	mm
BG30APMII	22	30	7	102	4.3	152	G1-1/2″	650	150010001350
			8	116	4.1	145
			10	145	3.5	124
			13	189	2.7	95
BG40APMII	30	40	7	102	6.0	212	G1-1/2″	700	150010001350
			8	116	5.9	208
			10	145	4.7	166
			13	189	3.9	138
BG50APMII	37	50	7	102	7.1	251	G1-1/2″	750	150010001350
			8	116	6.9	244
			10	145	5.8	205
			13	189	5.4	191
BG60APMII	45	60	7	102	10.0	353	G2″	1250	210013001650
			8	116	9.5	335
			10	145	7.8	275
			13	189	6.8	240
BG75APMII	55	75	7	102	13.0	459	G2″	1300	210013001650
			8	116	12.5	441
			10	145	9.2	325
			13	189	7.5	265
BG100APMII	75	100	7	102	15.5	547	G2″	1350	210013001650
			8	116	15.2	537
			10	145	12.0	424
			13	189	10.2	360
BG125APMII	90	125	7	102	19.8	699	DN80	2700	250016501900
			8	116	19.5	689
			10	145	15.0	530
			13	189	14.0	494
BG150APMII	110	150	7	102	24.0	848	DN80	2800	250016501900
			8	116	23.0	812
			10	145	19.2	678
			13	189	16.0	565
BG180APMII	132	180	7	102	27.5	971	DN80	3000	250016501900
			8	116	27.0	954
			10	145	23.7	837
			13	189	19.0	671
BG220APMII	160	220	7	102	33.0	1165	DN80	4300	300019001950
			8	116	32.5	1148
			10	145	27.5	971
			13	189	22.5	795
BG250APMII	185	250	7	102	39.0	1377	DN80	4400	300019001950
			8	116	36.0	1271
			10	145	32.0	1130
			13	189	27.5	971
BG270APMII	200	270	7	102	43.5	1536	DN80	5000	360022002200
			8	116	41.0	1448
			10	145	35.5	1254
			13	189	31.5	1112
BG300APMII	220	300	7	102	51.5	1819	DN100	5500	360022002200
			8	116	46.0	1624
			10	145	38.5	1360
			13	189	35.5	1254
BG340APMII	250	340	7	102	54.0	1907	DN100	6000	360022002200
			8	116	51.0	1801
			10	145	45.0	1589
			13	189	38.0	1342
BG380APMII	280	380	7	102	60.0	2119	DN125	6800	400023002300
			8	116	57.0	2013
			10	145	50.0	1766
			13	189	43.0	1519
BG420APMII	315	420	7	102	65.0	2295	DN125	7000	400023002300
			8	116	62.0	2190
			10	145	56.0	1978
			13	189	50.5	1783
BG480APMII	355	480	7	102	75.0	2649	DN150	8500	420022002350
			8	116	73.0	2578
			10	145	64.0	2260
			13	189	55.0	1942
BG540APMII	400	540	7	102	84.0	2966	DN150	9000	420022002350
			8	116	82.0	2896
			10	145	72.0	2543
			13	189	61.0	2154

Company Profile

Wallboge’ s primary businesses focus in following key areas:

Certifications

Exhibitions

After Sales Service

Our Advantages

FAQ

Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.

Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China

Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.

Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.

Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.

Q7: What is your MOQ requirement?
A7: 1 unit.

Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.

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After-sales Service:	Engineers Available to Overseas Service.
Warranty:	2 Years
Lubrication Style:	Lubricated

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

2. Ventilation and Air Quality Control:

3. Material Conveyance:

4. Dust Suppression:

5. Instrumentation and Control:

6. Explosive Applications:

7. Maintenance and Repair:

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China supplier China Air Screw 37kw Silent Rotary Screw Type Two Stage Air Compressor 50HP for Pipeline Washing with Lower Price air compressor repair near me
editor by CX 2024-02-06

China Professional 7 Bar Air Compressor Oil Free Screw 1.72m3/Min with Good quality

Product Description

7 Bar Air Compressor Oil Free Screw 1.72M3/Min

Product Description

Oil free screw air compressors are widely used in industries that require high quality air sources such as: pharmaceutical, food, electronics, chemical, packaging, etc. 100% pure compressed air is a necessary procedure to guarantee satisfactory crafts and product quality, which ensures the production of high-end products safely and risk-free.The lubrication system of an oil free screw air compressor is an individual fuel recycling unit. The compression chamber and the bearings were separated by a set of sealed high-performance mechanical assembly. The lubricating oil can only flow in the enclosed area and is prevented to enter the compression chamber, which only contains 100% pure compressed oil-free air. The users could obtain 100% pure compressed air with some slight post-treatment of water and dust removal

Model No.	Capacity FAD(m3/min)			Motor Power (Kw)	Noisel Level (dB)	Outlet Diameter	Dimension(mm)			Weight (kg)
Model No.	0.7MPa	0.8MPa	1.0MPa	Motor Power (Kw)	Noisel Level (dB)	Outlet Diameter	L	W	H	Weight (kg)
WFS-7.5A	1.3	1.2	/	7.5	60	G3/4	1100	845	1260	520
WFS-11A	1.6	1.5	1.4	11	60	G3/4	1100	845	1260	580
WFS-15A	2.5	2.3	2	15	65	G3/4	1520	1100	1400	620
WFS-18.5A	3.3	3.1	2.5	18.5	65	G1	1520	1100	1400	720
WFS-22A	3.7	3.5	3	22	68	G1	1520	1100	1400	830
WFS-30A	5.3	5	4.3	30	71	G1-1/2	1760	1250	1600	980
WFS-37A	6.2	5.9	5	37	71	G1-1/2	1760	1250	1600	1100
WFS-45A	7.5	7	6	45	74	G1-1/2	1900	1250	1360	1250
WFS-55A	10	9.5	7.9	55	74	G2	1900	1250	1360	1450
WFS-75A	13	12.5	10	75	75	G2	1900	1250	1360	1600
WFS-90A	15	13.5	12.8	90	75	G2	2000	1250	1360	2000
WFS-110A	20	18.5	16.5	110	78	DN65	2100	1850	1700	2500
WFS-132A	23.5	23	20	132	78	DN65	2100	1850	1700	2650
WFS-160A	26	24	23	160	80	DN80	2300	1900	1900	2800
WFS-180A	32.5	31	28	180	82	DN80	2300	1900	1900	3000
WFS-250A	42	40	38	250	85	DN100	3200	2100	2000	4800

Product Details

Advantage:

Oil Free —-Totally Oil Free:
Oil free water lubrication screw air compressor is a kind of compressor that provides clean, pollution-free, 100% oil free screw air compressor, its zero emission can protect the environment efficiently.
Water —- Lubrication, Sealing and Cooling:
Ideal isothermal compression     High efficiency (large air delivery)

Low temperature compression    No need the intercooler and after cooler

Low rotation speed             Low noise, low vibration and no need the overdrive gear

Low viscosity of lubrication water   Easy to be separated with the air
All stainless steel pipe : Simple ,non-corrosive,non-polluting,high reliablity

Ceritifications

Company Information

Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing Screw Air Compressor.Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 Air Compressor every year.We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The Screw Air Compressor are widely sold to Southeast Asia, Central Asia, Middle East, Africa, and South America…
FAQ

Q1: Why customer choose us?
A: CHINAMFG MACHINERY CO., LTD., with 13 years old history, we are specialized in Screw Air Compressor. We warmly welcome your small trial order for quality or market test.
Q2: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in HangZhou,China. Both OEM & ODM service can be accepted.Pls check Our Company Profile.
Q3: What’s your delivery time?
A: Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q5: How long could your air compressor be used?
A: Generally, more than 10 years.
Q6: What’s payment term?
A: T/T, L/C, Western Union, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q7: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q8: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas service.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Single Screw Compressor

Customization:	Available \|

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China Professional 7 Bar Air Compressor Oil Free Screw 1.72m3/Min with Good quality
editor by CX 2024-02-06

China OEM Water-Lubricated 100% Oil-Free Rotary Screw Air Compressor for Special Industry Need Clean Air best air compressor

Product Description

Water-Lubricated 100% Oil-Free Rotary Screw Air Compressor For Special Industry Need Clean Air

1.About GREAT:

GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.

2. performance characteristics for water- lubricated oil free screw air compressor :

3. Advantages for oil-free water lubrication screw air compressor:

1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.

4).Simple structure and low maintenance cost

The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.

4. Details for GREAT oil free water lubricated screw air compressor :

5.Technical Parameters for oil-free water lubrication screw air compressor:

Model	Max work pressure (Mpa)	Flow air capacity (m³/min)	Motor power (kw)	Noise (dB)	Pipe dia. Of cooling water	Cooling water volume (T/H)	Lubricate water volume	Dimension LXWXH (mm)	Weight (kg)	Air outlet
TKW-5VA/W	0.8	0.3~0.78	5.5	58	3/4″	1.5	10	800x800x1100	460	3/4″
	1.0	0.2~0.65
TKW-7VA/W	0.8	0.35~1.17	7.5	58	3/4″	1.5	10	800x800x1100	510	3/4″
	1.0	0.3~1.05
	1.25	0.24~0.81
TKW-11VA/W	0.8	0.54~1.65	11	60	1″	2.5	26	1200x760x1300	620	3/4″
	1.0	0.45~1.42
	1.25	0.35~1.10
TKW-15VA/W	0.8	0.75~2.43	15	63	1″	3.5	26	1200x760x1300	670	3/4″
	1.0	0.65~2.17
	1.25	0.6~1.80
TKW-18VA/W	0.8	0.9~3.13	18.5	65	1″	4	30	1400x900x1450	730	1″
	1.0	0.9~2.82
	1.25	0.6~2.05
TKW-22VA/W	0.8	1.1~3.52	22	65	1″	5	30	1400x900x1450	780	1″
	1.0	0.97~3.21
	1.25	0.85~2.78
TKW-30VA/W	0.8	1.55~5.12	30	67	1 1/2″	7	40	1550X1150X1500(A) 1500X1150X1300(W)	1150	1 1/4″
	1.0	1.255~4.43
	1.25	1.1~3.63
TKW-37VA/W	0.8	1.91~6.30	37	67	1 1/2″	9	40	1550X1150X1500(A) 1500X1150X1300(W)	1200	1 1/4″
	1.0	1.60~5.33
	1.25	1.42~4.77
TKW-45VW	0.8	2.5~7.4	45	68	1 1/2″	10	90	1800x1300x1750(A) 1800x1300x1680(W)	1490	2″
	1.0	1.91~6.30
	1.25	1.70~5.56
TKW-55VW	0.8	3.0~9.76	55	70	1 1/2″	12	100	1980x1300x1750(A) 1800x1300x1680(W)	1570	2″
	1.0	2.60~8.55
	1.25	2.30~7.67
TKW-75VW	0.8	3.95~13.00	75	73	1 1/2″	18	100	1800x1300x1750(W)	1750	2″
	1.0	3.4~11.50
	1.25	3.0~9.70
TKW-90VW	0.8	5.0~14.8	90	73	1 1 /2″	20	120	2200x1550x1800	2450	2 1/2″
	1.0	4.30~13.90
	1.25	3.72~12.60
TKW-110VW	0.8	6.0~19.85	110	78	2″	24	120	2200x1550x1800	2580	2 1/2″
	1.0	5.0~16.66
	1.25	4.65~15.56
TKW-132VW	0.8	6.75~23.10	132	78	2″	30	120	2200x1550X1800	2700	2 1/2″
	1.0	6.0~19.97
	1.25	5.07~16.90
TKW-160VW	0.8	8.5~28.11	160	80	3″	35	160	3000X1800X2100	3900	3″
	1.0	7.6~25.45
	1.25	6.7~22.52
TKW-185VW	0.8	10~33.97	185	80	3″	38	160	3000X1800X2100	4050	3″
	1.0	8.72~29.00
	1.25	7.75~25.21
TKW-200VW	0.8	11.2~36.75	200	80	4″	42	200	3100X1850X2100	4200	4″
	1.0	9.68~32.78
	1.25	9.2~29.24
TKW-220VW	0.8	12.2~39.67	220	80	4″	47	200	3100X1850X2100	4400	4″
	1.0	11.2~36.75
	1.25	9.0~29.63
TKW-250VW	0.8	13.5~43.5	250	80	4″	53	200	3100X1850X2100	4800	4″
	1.0	12.2~39.30
	1.25	10.2~34

4.Application :

6.Certification :

7. Packing and shipping :

8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!

9. Contact :

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

1. Occupational Safety and Health Administration (OSHA) Regulations:

2. Environmental Protection Agency (EPA) Regulations:

3. International Organization for Standardization (ISO) Standards:

4. Manufacturer Guidelines and Recommendations:

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China OEM Water-Lubricated 100% Oil-Free Rotary Screw Air Compressor for Special Industry Need Clean Air best air compressor
editor by CX 2024-02-04

China Good quality General Industrial Energy Screw Air Compressor wholesaler

Product Description

Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Is widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.
PRODUCT HIGHLIGHTS
1.The brand power,reliable quality, stable performance.The harsh thermal equilibrium serviceability can guarantee that the machine work effectively under high temperature environment  (≤40ºC).
2.Unique patent design, light load startup system, the air control design is adapt to the  drilling work with high stability.
3.Efficient cooling system, divided into 3 parts: water- cooled ,mid- cold, oil cold, which ensure the reliable operation of diesel engine, and it’s suitable for high temperature working environment.
4.Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenace ,with advantages of the fixed and portable compressor.
5.A single point lifting, forklift hole device, equipped with drag ring.It is suitable for repair car transport, easy to transfer and installation of the unit.
6.Waterproof and dustproof design, which is suitable for outdoor hard working environment.
7.According to customer requirements, the heating boiler and remote components is available for cold starting.
Brand configuration:
Highly Effective Two-stage Compression Screw Airend
1,High efficiency 2 stage compression engine, with super long bearing life, high reliable sealing performance, produced product quality and manufacturing precision. The long-term market test has established good reputation among the global users.

2,Long operating life
   Low maintenance cost       High efficiency, little leakage triangle, low specific power
   Less wear parts                 Little vibration, low noise

3.Name Brand Power
  International name brand diesel engine
  Low fuel consumption and good fuel economy
  Compact structure is easy to be maintained
  Super power,green and enviromental protection

4.Xihu (West Lake) Dis.nized Control System
German brand VDO instrument Clear contact surface ,easy operation
High performance, brand guarantee Ultra strong sensitivity

5.Air System- Over Loading Air Filter
United States brand reloading air filtration, cyclone filtration and
adsorption filtration, double filtration effect
Dust removal ≥99.9%,filtering fineness ≤3μm
Ensuring the airend to be effectively dustproof and the quality of the air.

6.Oil system
Oil filter from Mann Hummel Germany Reliably removing the dust in lubricant oil
Oil fineness is less than 0.1μm
Ensuring the clearness and lubrication of oil system,good cooling function.
Our SDF Series:
Application Fields;

Our Exhibition

1.Pre-sale service: Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 1.Select equipment model. 2.Design and manufacture products according to client’s special requirement ; 3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.

Contact details,
Company name:HangZhou CHINAMFG Compressor Co.,Ltd
Company address:No.498 YouYi north street,Xihu (West Lake) Dis. district,HangZhou city.
Website:http://compscompressor
Sales manager:Rick Zhang Mobile No.:86~885177632 /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	Diesel Engine
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

What is the energy efficiency of modern air compressors?

Variable Speed Drive (VSD) Technology:

Air Leakage Reduction:

Efficient Motor Design:

Optimized Control Systems:

Air Storage and Distribution:

Energy Management and Monitoring:

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China Good quality General Industrial Energy Screw Air Compressor wholesaler
editor by CX 2024-02-03