Product Description
| Model | MDS300S14C | |||||||||
| Compressor | Air delivery |
m3/min | 8.4 | |||||||
| cu.ft/min | 300 | |||||||||
| Discharge pressure | bar | 14 | ||||||||
| psig | 203 | |||||||||
| Lubricating Oil capacity | L | 32 | ||||||||
| Diesel Engine |
Manufacture&Model | Cummins 4BTA3.9-C125 | ||||||||
| Displacement(L) | 3.9 | |||||||||
| Rotation speed(Rmp) | Operating | 2200 | ||||||||
| Idle speed(r/min) | 1800 | |||||||||
| Rated power(KW) |
93 |
|||||||||
| Lubricating Oil capacity(L) | 20.3 | |||||||||
|
Battery |
24V | |||||||||
| Standard Configuration |
. Suction valve Lubricating oil filter Oil thermostatic valve 50°C radiator
Solenoid valve Vertical air/oil tank Pressure regular valve Air/oil separator
Lubricating oil radiator Safety valve Emergency stop button Air filter of engine
Minimum pressure valve Lockable battery isolator switch
Air filter of compressor Vent valve Powder coated canopy Shuttle valve
24V sealed for life maintenance free battery Fuel tank for 8 hours running
| General Features |
| Application areas |
| Field | Application | Nominal Working Pressure(bar) | Free Air Delivery Range(m3/min) | |||||||
| General Construction (building sites, road maintenance, bridges, tunnels, concrete pumping and shotcreting) |
Hand-held pneumatic breakers | 7~14 | 5~13 | |||||||
| Jack hammers | ||||||||||
| Air guns | ||||||||||
| Shotcrete equipment | ||||||||||
| Pneumatic wrenches | ||||||||||
| Nut runners | ||||||||||
| Ground Engineering Drilling (basement and foundation excavation for apartment blocks and other buildings) |
Pneumatic rock drills | 7~17 | 12~28 | |||||||
| Block cutters | ||||||||||
| Dewatering pumps. | ||||||||||
| Hand-held pneumatic breakers | ||||||||||
| Utility, CHINAMFG Blasting (shipyards, steel construction and large renovation jobs) |
Sandblasting (remove rust, scale, paint) |
7~10 | 10~22 | |||||||
| Blast Hole Drilling (aggregate production for construction stabilization, cement production in limestone quarries and open pit mining) |
Rock drills | 14~21 | 12~29 | |||||||
| Dewatering pumps | ||||||||||
| Hand-held breakers | ||||||||||
| High Pressure Drilling (drilling for water wells and foundations for high-rise buildings, along with geotechnical/geothermal applications) |
Water well drilling | 20~35 | 18~40 | |||||||
| DTH drilling | ||||||||||
| Rotary drilling | ||||||||||
| Selection table |
| Small Series | ||||||||||
| Small Series | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS55S-7 | 1,55 | 55 | 7 | 101,5 | D902 | 2925 | 1650 | 1200 | 1200 | 600 |
| MDS80S-7 | 2,24 | 80 | 7 | 101,5 | D1005 | 2925 | 1650 | 1200 | 1200 | 630 |
| MDS100S-7 | 2,8 | 100 | 7 | 101,5 | V1505 | 2925 | 1650 | 1200 | 1200 | 640 |
| MDS125S-7 | 3,5 | 125 | 7 | 101,5 | V1505 | 3065 | 1800 | 1500 | 1350 | 810 |
| MDS130S-8 | 3,7 | 132 | 8 | 116 | JE493 | 3065 | 1800 | 1500 | 1350 | 810 |
| MDS185S-7 | 5,18 | 185 | 7 | 101,5 | JE493 | 3200 | 1900 | 1740 | 1660 | 950 |
| MDS185S-10 | 5,18 | 185 | 10 | 145 | JE493 | 3050 | 1900 | 1740 | 1660 | 950 |
| Middle Series (Low&Medium pressure) | ||||||||||
| Middle Series (Low&Medium pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS265S-7 | 7,42 | 265 | 7 | 101,5 | JE493 | 3629 | 2200 | 1700 | 1470 | 1200 |
| MDS300S-14 | 8,4 | 300 | 14 | 203 | 4BTA3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS350S-10 | 9,9 | 354 | 10 | 145 | 4BT3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS390S-7 | 11 | 393 | 7 | 101,5 | 4BTA3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS390S-13 | 11 | 393 | 13 | 188,5 | QSB4.5 | 3850 | 3100 | 1810 | 2378 | 1980 |
| MDS429S-7 | 12 | 429 | 7 | 101,5 | 4BTA3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS429S-14 | 12 | 429 | 14 | 203 | QSB4.5 | 3850 | 3100 | 1810 | 2378 | 1980 |
| MDS500S-14 | 14,1 | 504 | 14 | 203 | 6BTAA5.9 | 4550 | 3600 | 1810 | 2378 | 3100 |
| MDS690S-14 | 19,3 | 689 | 14 | 203 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS720S-10 | 20,2 | 721 | 10 | 145 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS750S-12 | 21 | 750 | 12 | 174 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS786S-10.3 | 22 | 786 | 10,3 | 149,35 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS820S-14 | 23 | 821 | 14 | 203 | 6LTAA8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS850S-8.6 | 24 | 857 | 8,6 | 124,7 | 6CTAA8.3 | 5300 | 4200 | 2170 | 2630 | 4600 |
| MDS900S-7.1 | 25,3 | 904 | 7,1 | 102,95 | 6CTA8.3 | 5300 | 4200 | 2170 | 2630 | 4600 |
| Middle Series (Medium&High pressure) | ||||||||||
| Middle Series (Medium&High pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS460S-17 | 13 | 464 | 17 | 246,5 | 6BTAA5.9 | 4600 | 3500 | 1800 | 2230 | 3500 |
| MDS620S-17 | 17,4 | 621 | 17 | 246,5 | 6LTAA8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS650S-19 | 18,2 | 650 | 19 | 275,5 | QSL8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS690S-20.4 | 19,4 | 693 | 20,4 | 295,8 | 6LTAA8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS770S-21 | 21,6 | 771 | 21 | 304,5 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS830S-18 | 23,2 | 830 | 18 | 261 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS820S-25 | 23 | 821 | 25 | 362,5 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5600 |
| MDS860S-20.4/17.3 | 24,2 | 864 | 20,4 | 295,8 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| 24,2 | 864 | 17,3 | 250,85 | |||||||
| MDS875S-23 | 24,5 | 875 | 23 | 333,5 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5600 |
| Large Series (Low&Medium pressure) | ||||||||||
| Large Series (Low&Medium pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS900S-14.2/10.5 | 25,1 | 896 | 14,2 | 205,9 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| 25,2 | 900 | 10,5 | 152,25 | |||||||
| MDS910S-14 | 25,6 | 914 | 14 | 203 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS970S-10 | 27,2 | 971 | 10 | 145 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1011S-8.6 | 28,3 | 1011 | 8,6 | 124,7 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1054S-12 | 29,5 | 1054 | 12 | 174 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1250S-8.6 | 35 | 1250 | 8,6 | 124,7 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1400S-13 | 40 | 1400 | 13 | 188,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 5800 |
| MDS1600S-10.3 | 45 | 1600 | 10,3 | 149,35 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 5800 |
| MDS1785S-13 | 50 | 1785 | 13 | 188,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 5800 |
| MDS2140S-10 | 60 | 2142 | 10 | 145 | QSZ14 | 7400 | 5400 | 2230 | 2630 | 8400 |
| Large Series (Medium&High pressure) | ||||||||||
| Large Series (Medium&High pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS900S-20 | 25,3 | 904 | 20 | 290 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5800 |
| MDS960S-18 | 26,9 | 961 | 18 | 261 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5800 |
| MDS1000S-35 | 28,2 | 1000 | 35 | 507,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1089S-25 | 30,5 | 1089 | 25 | 362,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1200S-24 | 33,6 | 1200 | 24 | 348 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1250S-21 | 35 | 1250 | 21 | 304,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1250S-25 | 35 | 1250 | 25 | 362,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1250S-30 | 35 | 1250 | 30 | 435 | WP17G770E302 | 6200 | 4700 | 2100 | 2630 | 7800 |
| MDS1250S-35 | 35 | 1250 | 35 | 507,5 | WP17G770E302 | 6200 | 4700 | 2100 | 2630 | 7800 |
| MDS1250S-40 | 35 | 1250 | 40 | 580 | WP17G770E302 | 6200 | 4700 | 2100 | 2630 | 7800 |
| MDS1428S-18 | 40 | 1428 | 18 | 261 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1428S-35 | 40 | 1428 | 35 | 507,5 | TAD1643VE-B | 7400 | 5500 | 2180 | 2650 | 10000 |
| MDS1428S-40 | 40 | 1428 | 40 | 580 | QSK19 | 7400 | 5500 | 2180 | 2650 | 10000 |
| MDS1600S-25 | 44,8 | 1600 | 25 | 362,5 | WP17G770E302 | 7400 | 5500 | 2180 | 2650 | 10000 |
| GTL Air compressor test system |
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| After-sales Service: | Online |
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| Warranty: | 1year |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-02-13
China Hot selling Cvfy-12/7 Industrial AC Diesel Driven Piston Rotary Air Compressor for Sale best air compressor
Product Description
Product Description
Introduction of Cvfy-12/7 Diesel Driven Air Compressor
1. Discharge capacity: 5.5m3/min—25m3/min
2. Power: 46, 65, 70, 110, 132, 150 kw
3 Discharge pressure: 0.7, 1.0, 1.2, 1.3, 1.7 Mpa
4. Wheel available: 2 wheels and 4 wheels
5. Brand sell and hot sale Cvfy-12/7 Diesel Driven Air Compressor for all of the world
Product Parameters
Parameter of Cvfy-12/7 Diesel Driven Air Compressor
| Model | CVFY-12/7 |
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| Level 1 cylinder | number | 2 |
| diameter | 265 | |
| Level 2 cylinder | number | 2 |
| diameter | 160 | |
| Capacity | m3/min | 12 |
| cfm | 424 | |
| Pressure | Mpa | 0.7 |
| psig | 102 | |
| Motor | diesel engine | 6BT5.9-C118-10(118KW,160HP) |
| Net weight | KG | 2700 |
| Dimension | L*W*H(mm) | 3850*1700*2300 |
Detailed Photos
Pictures of Cvfy-12/7 Diesel Driven Air Compressor
Company Profile
| After-sales Service: | Online Video Services |
|---|---|
| Warranty: | 1 |
| Lubrication Style: | Oil-less |
| Samples: |
US$ 3000/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-12-07
China factory 194kw Energy Saving Diesel Engine Driven Portable Rotary Air Compressor air compressor CHINAMFG freight
Product Description
Product Description
Product Display
Company Profile
Taian CHINAMFG Import And Export Trade Co.,Ltd. is a manufacturer,specialized in the production of blasting drilling rig,solar pile driver,water well drilling rig and accessories such as portable screw air compressor,drill pipe,drill hammer,drill bit,etc.Our company is a backbone enterprise in the industry. Our company is located at the foot of Mountain Tai which has the reputation of “Chief of the Five Sacred Mountains”, neighboring to ZheJiang -ZheJiang High-speed Way, with convenient transportation and excellent location. Your satisfaction is our promise. Our company covers an area of 35,000 square meters, and has more than 160 employees, including 20 engineering technicians, who all are specialized drilling rig mechanical design talents. Our company has more than 30 sets of advanced CNC machining equipment and more than 10 sets of special processing equipment. Our company has our own heat treatment production workshops and surface treatment equipment. On the basis of advanced production equipment and more than 10 years of experience, our company has developed and produced 3 series of products, including high, medium and low-grade air pressure equipment. 15 kinds of products sell well throughout China, Russia, Kenya, Brazil, India and some other countries in Europe.
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government ,and verified by SGS. Just order from US !
| After-sales Service: | Available |
|---|---|
| Warranty: | One Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Horizontal |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-12-06
China Hot selling engineering diesel portable screw industrial rotary air compressor air compressor for sale
Product Description
COMPS COMPRESSOR (HangZhou) Co., Ltd is a leading CHINAMFG manufacturer in
HangZhou, China. We focus on the research & develop and manufacture of screw air compressors and related after-treatment equipment over 15 years experience.Our screw compressors include air & water cooled compressor, belt & direct driven compressor, permanent magnet inverter compressor, low pressure compressor, oil free compressor, diesel driven portable compressor.Our products have passed ISO933181568
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-12-02
China factory Hot Sale 630 Cfm Portable Mobile Movable Diesel Engine Direct Driven Screw Type Rotary Air Compressor for Mining and Water Well Drilling with high quality
Product Description
Product
The air compressor is equipped with a separate 2-stage air filtration system to protect all components from the harsh conditions on the construction site.
Features
National III diesel engine emission standards.
Reliable and durable.
Superior performance.
Atlas Copco’s patented screw rotor design ensures low energy consumption and high performance.Suitable for harsh working conditions
High-performance chassis design.
Enhance your engine performance.
Using low quality oil may damage your engine. Our heavy-duty fuel filters protect your engine, enhance its performance and extend its life.
Extend the service life of your air compressor .
Protect your compressor with a double air filter.
The air compressor is equipped with a separate 2-stage air filtration system to protect all components from the harsh conditions on the construction site.
Product specifications series parameters
| Item | Atlas portable air compressor | |||
| 1 | Model | XATS156C | XAHS166C | XAS186C |
| 2 | Volume flow m3/min | 10 | 10 | 11.5 |
| 3 | Working pressure bar | 10.3 | 12 | 7 |
| 4 | Air compressor oil volume L | 23 | 25 | 25 |
| 5 | Tank volume L | 42 | ||
| 6 | Diesel tank volume L | 175 | ||
| 7 | Noisy grade db(A) | 80+3 | ||
| 8 | Diesel engine | Cummins | ||
| 9 | Model | QSB3.9-C130 | ||
| 10 | Air cylinder QTY | 4 | ||
| 11 | Engine kw | 95 | ||
| 12 | Full engine speed rpm | 2300 | ||
| 13 | Engine unloading speed rpm | 1700 | ||
| 14 | Overall Length (Trailer type) mm | 4120 | ||
| 15 | Overall Width mm | 1900 | ||
| 16 | Overall Height mm | 2000 | ||
| 17 | Overall Weight kg | 1680 | ||
| 18 | Exhaust valves QTYxsize | 1×1 1/2”, 1×3/4” | ||
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-10-26