Product Description
Low Noise Air Cooling Belt Driven Hihg Performance Oil Free Scroll Air Compressor
1. Product picture :
2. Product details :
| 1. Air end: Large rotor with reasonable length-diameter ratio, large gas production, low rotating speed, small vibration, low noise, effectively play the stability of the head, the rotor material is made of wear resistant high-strength alloy steel |
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| 2. Motor: 3 phase asynchronous motor,IP54/IP55,F class insulation,SKF over-loading bearing,output efficiency up to 95%,service factor SF=1.15,Volt. And Freq. can be customized,add oil injection port at both end of bearing shell, easy maintenance |
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| 3. VSD inverter( optional ): automatically adjust motor RMP according to real requirements, the actual power, energy -saving more than 30%,eliminate the CHINAMFG current |
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| 4.High power cooling fan: independent external motor which is not to be burn out easily,durable high heat dissipation efficiency ensure 24 hours continuous operation in high temperature and humidity environment |
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| 5.Cooler : air cooler/ water cooler,high efficiency ,low noise,high quality aluminum material ,add axial flow fan, ensure perfect cooling effect |
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| 6.Air filter: two stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-dust environment |
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| 7.oil filter high efficiency oil filter removes lubricant magazine ensure longer working life and save maintenance cost |
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| 8.Intake valve According the actual need, the gas can be automatically adjusted to reduce the operation cost |
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| 9.vibration-proof pressure gauge: accurately display the pressure value of the air compressor tanker, convenient to view and adjust to meet different work needs |
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| 10.built -in soundproof cotton inner sound-absorbing cotton .effectively reduce the noise machines operation, low noise little vibration, sounds as low as 50db |
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| 11. Intelligent PLC touch screen controller simple operation, clear operation status, 24 hours for you to work |
3.Product Features:
| 1) High reliability | ||||||
| • large air end and low speed design | ||||||
| •SKF bearings whose service life for more than 50,000 hours , low wear and long service life | ||||||
| • original imported driven parts: coupling | ||||||
| •More than 30% heat dissipation design | ||||||
| 2) Energy saving | ||||||
| • The rotor adopts European and American patent screw type line design, high efficiency, energy saving | ||||||
| • reasonably configure the fan , configure the minimum power on the premise of maximum efficiency | ||||||
| • all standard direct drive units reduce gear configuration to lower energy loss | ||||||
| • each unit is tested by the national energy efficiency laboratory, and each unit is guaranteed to reach the national level |
4. Features & advantages for GREAT variable speed drivem( VSD) screw air compressor:
Feature and Advantage:
1)High efficient energy saving returns
• adjustable air volume: with the variable speed control technology of the frequency converter, the air volume of the air compressor can be adjusted according to the actual air consumption of the user, so as to avoid the loss of unloading power and the generation of useless work
• variable frequency starting: avoid frequent loading and unloading, CHINAMFG current and torque when intermittent gas is used
• low-pressure operation: the unit can save 14% energy directly by eliminating the additional pressure burden of 2bar (7% energy loss can be saved for every 1bar reduced working pressure).
2) Can be set according to the required pressure, keep the supply pressure constant
• constant pressure: at the set required pressure, the unit will always maintain a constant pressure supply of ±0.1bar
• when the air consumption increases, the pressure remains unchanged and the speed increases automatically to ensure the air supply demand;
• when the air consumption reduced, the pressure remains the same and the speed is automatically reduced to meet the requirement
3) More reliable
• variable frequency starting: avoid electrical and mechanical shocks
• variable frequency speed regulation: avoid the disadvantage of the unit running at high speed for a long time
• eliminating 2bar of high pressure reduces the chance of system leakage
5.Techincal parameter for GREAT VSD screw air compressor:
| Model | Working pressure (Bar) | Flow Air Capacity (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKBP-7F | 8/10/13 | 1.16/1.02/0.86 | 7.5 | 65 | 1250*760*1202 | G3/4 | 280 |
| TKBP-11F | 8/10/13 | 1.62/1.40/1.21 | 11 | 66 | 1250*760*1202 | G1 | 480 |
| TKBP-15F | 8/10/13 | 2.5/2.0/1.8 | 15 | 69 | 1200*1000*1290 | G1 | 500 |
| TKBP-18F | 8/10/13 | 2.92/2.7/2.2 | 18.5 | 68 | 1200*1000*1290 | G1 | 640 |
| TKBP-22F | 8/10/13 | 3.53/3.2/2.4 | 22 | 68 | 900*1450*1277 | G1 | 660 |
| TKBP-30F | 8/10/13 | 5.0/4.5/3.5 | 30 | 70 | 1250*1030*1429 | G1 1/2 | 950 |
| TKBP-37F | 8/10/13 | 6.3/5.6/4.8 | 37 | 70 | 1250*1030*1429 | G1 1/2 | 990 |
| TKBP-45F | 8/10/13 | 7.5/6.8/5.8 | 45 | 70 | 1250*1030*1429 | G1 1/2 | 1150 |
| TKBP-55F/W | 8/10/13 | 9.8/8.8/7.2 | 55 | 72 | 2150*1150*1500 | DN50 | 2400 |
| TKBP-75F/W | 8/10/13 | 12.3/11.0/9.0 | 75 | 75 | 2150*1150*1500 | DN50 | 2500 |
| TKBP-90F/W | 7.5/8.5/10/13 | 16.3/15.6/14.2/11.5 | 90 | 76 | 2300*1250*1681.5 | DN50 | 2800 |
| TKBP-110F/W | 7.5/8.5/10/13 | 20.4/20.0/17.8/14.5 | 110 | 77 | 3100*1540*1900 | DN80 | 3900 |
| TKBP-132F/W | 7.5/8.5/10/13 | 24.0/23.0/21.0/18.1 | 132 | 77 | 3100*1540*1990 | DN80 | 4100 |
| TKBP-160F/W | 7.5/8.5/10/13 | 27.8/27.1/25.2/21.2 | 160 | 78 | 3500*1650*2050 | DN80 | 4500 |
| TKBP-185F/W | 7.5/8.5/10/13 | 32.5/30.5/27.0/22.5 | 185 | 78 | 3500*1650*2050 | DN100 | 5100 |
| TKBP-200F/W | 7.5/8.5/10/13 | 35.0/33.3/30.6/26.3 | 200 | 78 | 3650*2000*2330 | DN100 | 5200 |
| TKBP-220F/W | 7.5/8.5/10/13 | 40.7/38.2/34.5/29.8 | 220 | 78 | 3650*2000*2330 | DN100 | 5300 |
| TKBP-250F/W | 7.5/8.5/10/13 | 45.3/43/38.1/35.0 | 250 | 78 | 3650*2000*2330 | DN100 | 5400 |
6.Application :
7. Certification :
8. Pakcing :
9. other related products :
·fixed speed(FSD) screw air compressor
·variable speed(VSD)screw air compressor
·permanent magnet variable speed( PM VSD)screw air compressor
·2 stage compression FSD screw air compressor
·2 stage compression PM VSD screw air compressor
·low pressure screw air compressor
·diesel engine driven portable screw air compressor
·electric motor driven portable screw air compressor
·outdoor use screw air compressor
·oil free screw blower
·integrated screw air compressor for laser cutting machines
10. Exhibition:
11. FAQ :
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
12 . factory
GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research &develop, manufacture and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
| why you choose us ? | 1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company |
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2.European standard,China made &factory directly supply |
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3. Superior porformance &high efficiency with reasonable price |
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4.Low power consumptions for more output |
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5.Trouble free & cost saving |
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6.Timely pre-sale and after-sale service |
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| 7.Easy operatation &maintenance |
13.Contact:
| After-sales Service: | Online Techinal Support |
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| Warranty: | 12-24 Month |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
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How Are Water-Lubricated Air Compressors Used in Automotive Applications?
Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:
Tire Inflation:
- Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
- Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.
Painting and Finishing:
- Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
- Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.
Brake and Suspension Systems:
- Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
- Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.
Diagnostic and Testing Equipment:
- Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
- Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.
Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2023-10-24