Tag Archives: oil free scroll air compressor

China high quality 300 Cfm Stationary Screw Type Silent Oil Free Scroll Air Compressor manufacturer

Product Description

Stationary AC Oil Free Scroll Compressor Advantages:

1.Clean Air 100% Oil-Free
Oil-free type compressors  can supply clean air.
 
2.Low noise & Low Vibration
Silent operation and low vibration assure comfortable and quiet work space.  
 
3.Safe Backup Function
Even if 1 air end fails, another air end automatically replaces it by jump control. Unmanned operation at night has become easy.
 
4.Easy to Control
High quality microcomputer is mounted. Digital maintenance monitor displays operating conditions, warnings and cautions. Automatic power failures and reset function can be dealt with easily.
 
5.Compact and Smart Design
There are no extruding handles on the back of machine. Its simple design and reduced installation space required allow it to fit well in any office.
 
6.Designed especially for medical, pharmacy, laboratory, instrument, coating, chemical industry and food processing, etc.

Oil Free Scroll Air Compressor Description:

♦  Mute,Clean,Energy Saving,High Efficiency! 
♦  Provide you with 100% oil-free compressed air! 
♦  Oil-free scroll air compressor produces oil free,High quality and pure compressed air, which iswidely and Food , Medicine , Electronics , Printings , Chemicals , Precision Spraying and Golf Course etc.industries. 

Technical Parameters Of  Stationary AC Oil Free Scroll Compressor :
 

Type Maximum 
working
 pressure
Capacity
 FAD
Installed 
motor power
No.of 
Air end
Outlet 
Diameter
Noise 
Leve1
Dimensions Weight
Unit bar(e) psig m³/min cfm KW hp Units inch Db(A) mm(L*W*H) kg
DWW-4S 6 87 0.42 14.8 3.7 5 1 15A(1/2″) 50 680*1000*950 230
8 116 0.4 14.1 3.7 5
10 145 0.38 13.4 3.7 5
DWW-7S 6 87 0.84 29.7 7.5 10 2 20A(3/4″) 54 680*1000*950 360
8 116 0.8 28.2 7.5 10
10 145 0.76 26.8 7.5 10
DWW-11S 6 87 1.26 44.5 11 15 3 25A(1″) 56 720*1100*1640 430
8 116 1.2 42.4 11 15
10 145 1.13 39.9 11 15
DWW-15S 6 87 1.68 59.3 15 20 4 58 550
8 116 1.6 56.5 15 20
10 145 1.51 53.3 15 20
DWW-18S 6 87 2.11 74.5 18.5 25 5 59 720*1100*2015 680
8 116 2 70.6 18.5 25
10 145 1.89 66.7 18.5 25
DWW-22S 6 87 2.53 89.3 22 30 6 32A(11/4″) 61 1450*1100*1640 900
8 116 2.4 84.7 22 30
10 145 2.27 80.2 22 30
DWW-30S 6 87 3.37 119 30 40 8 64 1100
8 116 3.2 113 30 40
10 145 3.02 106.6 30 40
DWW-37S 6 87 4.21 148.7 37 50 10 65 1450*1100*2015 1300
8 116 4 141.2 37 50
10 145 3.78 133.5 37 50

DENAIR Certificates:

DENAIR Factory:

At DENAIR, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 90 countries across the globe. We have sales representatives who can speak English, Spanish, French, Russian and Arabic, which makes it easier for our clients from all over the world to interact and negotiate with us. 

Why Choose DENAIR ?

1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.
2. Pass CE, ISO9001 Quality Certification
3. One of 3 biggest mobile air compressor manufacturer in China
4. Complete before-on-after sales service
5. Immediate reply or solution by email or call
6.Special oil gas separator with patents
7.High efficiency motor, up to 96%

DENAIR Sales Offices:

DENAIR Exhibitions:

DENAIR Global Customers:

Oil Free Scroll Air Compressor Packaging:

 

FAQ:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang  201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China. 

Q3: Warranty terms of your machine? 
A3: One year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome.

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Customization:
Available

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about shipping cost and estimated delivery time.
Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China high quality 300 Cfm Stationary Screw Type Silent Oil Free Scroll Air Compressor   manufacturer China high quality 300 Cfm Stationary Screw Type Silent Oil Free Scroll Air Compressor   manufacturer
editor by CX 2024-02-20

China Custom Made in China Medical Silent 15kw Air Compressor for Hospital Oil Free Scroll Type Electric Air Compressor for Sale air compressor parts

Product Description

 

Product Description

Product features:
  LG-12/2 screw air compressor is mainly used in material conveying, textile industry and other low-pressure gas sector industries, compared with the traditional piston type, pendulum type and other air compressors, with a long continuous operation time, no human care, stable operation, high reliability, low failure rate, low noise advantages, in actual use will bring users a very high economic and environmental benefits.
 
 1, the overall design of air compressor:
LG-12/2 screw air compressor is composed of the bottom frame, which is reasonably arranged and installed: distribution box, motor, screw machine head, hot oil pump, oil cooler, oil and gas separator, protective silencer housing and other components (can be selected according to customers).
2. Control system:
The control system adopts HangZhou MAM880 screw air compressor microcomputer controller, and the main motor is started by star triangle. The whole control system is equipped with temperature sensor, pressure sensor, air intake valve, minimum pressure valve, safety valve, check valve, etc., to achieve the optimal accessories, reasonable configuration, automatic control, smooth operation, safe and reliable.
The main advantage of this type of screw air compressor is that in order to ensure the safe and reliable operation of the screw machine, the design selects the most reliable hot oil pump in China, so that the screw machine can ensure the normal circulation of the system cooling oil at any time!

Machine type HYCW-12/2 Double Cylinder (cast iron model)
item unit Parameter value
Air displacement m / min 12
Exhaust pressure MPa 0.2
Shaft power KW 38 or less
Specific power KW / m . min -1 3.16
Inspiratory temperature ºC 40 or less
Exhaust temperature ºC 160 or less
Lubricating oil temperature ºC 65
cleanliness Mg 720
noise Db ( A ) 73
weight KG 385
Rotational speed r / min 1000
torque N . M 362.9
Overall dimension mm (Length * width * height) 951 * 930 * 775
Installation position Seated mounting or with a diesel engine

Hot Products

 

Company Profile

 The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.
 

Packaging & Shipping

FAQ

Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: on-Line 7*24h
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Custom Made in China Medical Silent 15kw Air Compressor for Hospital Oil Free Scroll Type Electric Air Compressor for Sale   air compressor partsChina Custom Made in China Medical Silent 15kw Air Compressor for Hospital Oil Free Scroll Type Electric Air Compressor for Sale   air compressor parts
editor by CX 2024-02-18

China Custom 3.7kw Silent Oil-Free Scroll Air Compressor of Medical Zero Fuel Consumption wholesaler

Product Description

Model HK-D04/08-A4
Operation control mode Pressure start and stop
Rated pressure             (MPa) 0.8
Maximum pressure         ( MPa) 1.0
Air flow                 (M³/min) 0.4
Running speed             ( R/min) 3200
Drive mode Belt drive
Exhaust air temperature      ( ºC  ) ≤ambient temperature  
 
 
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Lubrication Style: Oil Free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China Custom 3.7kw Silent Oil-Free Scroll Air Compressor of Medical Zero Fuel Consumption   wholesaler China Custom 3.7kw Silent Oil-Free Scroll Air Compressor of Medical Zero Fuel Consumption   wholesaler
editor by CX 2024-02-10

China manufacturer Low Noise Air Cooling Belt Driven High Performance Oil Free Scroll Air Compressor air compressor for sale

Product Description

 

Product Description

Product features:
  LG-12/2 screw air compressor is mainly used in material conveying, textile industry and other low-pressure gas sector industries, compared with the traditional piston type, pendulum type and other air compressors, with a long continuous operation time, no human care, stable operation, high reliability, low failure rate, low noise advantages, in actual use will bring users a very high economic and environmental benefits.
 
 1, the overall design of air compressor:
LG-12/2 screw air compressor is composed of the bottom frame, which is reasonably arranged and installed: distribution box, motor, screw machine head, hot oil pump, oil cooler, oil and gas separator, protective silencer housing and other components (can be selected according to customers).
2. Control system:
The control system adopts HangZhou MAM880 screw air compressor microcomputer controller, and the main motor is started by star triangle. The whole control system is equipped with temperature sensor, pressure sensor, air intake valve, minimum pressure valve, safety valve, check valve, etc., to achieve the optimal accessories, reasonable configuration, automatic control, smooth operation, safe and reliable.
The main advantage of this type of screw air compressor is that in order to ensure the safe and reliable operation of the screw machine, the design selects the most reliable hot oil pump in China, so that the screw machine can ensure the normal circulation of the system cooling oil at any time!

Machine type HYCW-12/2 Double Cylinder (cast iron model)
item unit Parameter value
Air displacement m / min 12
Exhaust pressure MPa 0.2
Shaft power KW 38 or less
Specific power KW / m . min -1 3.16
Inspiratory temperature ºC 40 or less
Exhaust temperature ºC 160 or less
Lubricating oil temperature ºC 65
cleanliness Mg 720
noise Db ( A ) 73
weight KG 385
Rotational speed r / min 1000
torque N . M 362.9
Overall dimension mm (Length * width * height) 951 * 930 * 775
Installation position Seated mounting or with a diesel engine

Hot Products

 

Company Profile

 The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.
 

Packaging & Shipping

FAQ

Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: on-Line 7*24h
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China manufacturer Low Noise Air Cooling Belt Driven High Performance Oil Free Scroll Air Compressor   air compressor for saleChina manufacturer Low Noise Air Cooling Belt Driven High Performance Oil Free Scroll Air Compressor   air compressor for sale
editor by CX 2024-01-23

China best CHINAMFG Air Compressor Oil-Free Scroll Machine Sf4 Sf8 12v air compressor

Product Description

Atlas copco industrial rotary screw air compressor GA 110

Air Compressor parts: Atlas Copco/Sullair/Ingersoll Rand.
We can provide you all type spare parts of air compressor, such as air end, control pannel, motor, fan, oil filter,
air filter, precision filter, valve, valve kits, Maintenance kits, sensor, coupling, bearing, hose, belt etc.

Air compressor and Air treatment equipment: Atlas copco/Quincy/Chicago Pneumatic/Xihu (West Lake) Dis.in.
We can provide Atlas Copco / Quincy / Chicago Pneumatic / Xihu (West Lake) Dis.in Air compressor ,
Air compressor spare parts, Air dryer, Precision filter, Gas tank.


pack your goods?

There is 3 kinds of ways to packed the goods, which depends on your requirement
1. Packed with original package
2. Packed with your design package
3. Packed with our blank package, below is the example for referenc

Air Compressor Temperature Sensor for Atlas Copco FAQ
Q1: How can I get the quotation?
A: you can advise us the part number for checking, and we will quote to you soon by email

Q2: What kind of ways for transportation ?
A:In general by air, sea or Express.(like DHL,Fedex,TNT,etc.)

Q3: How do I know the quality of productions?
A:We have a strict series of quality control, and we have perfect after service system, which can help you to solve the problem soon

Q4: If i want to change model,size,package,etc. How can I do?
A:You can contact us by or mail, and we will revise according to your requirement

Q5: What is the terms of payment ?
A: T/T, Western Union, paypal /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Customization:
Available

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air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China best CHINAMFG Air Compressor Oil-Free Scroll Machine Sf4 Sf8   12v air compressorChina best CHINAMFG Air Compressor Oil-Free Scroll Machine Sf4 Sf8   12v air compressor
editor by CX 2024-01-10

China OEM 5.5kw 7.5HP Pulley Driven Oil-Free Scroll Air Compressor Module with Hot selling

Product Description

Specifications
Characteristics of oil-free scroll air compressor module
Oil-free and safe: the compressed air is completely free of oil and water. There is no need to worry about the hidden dangers of oil emulsification, oil leakage, fire, and oil shortage braking, which greatly improves the safety performance
Energy-saving, high efficiency, and simple maintenance: the unique structural design makes the compression process without energy waste, with few parts, high manufacturing accuracy, no vulnerable parts, and very low maintenance cost
Intelligent: intelligent information feedback helps the intelligent control system and improves vehicle safety
High environmental adaptability: it can operate reliably under extreme climatic conditions from – 40 ºC to + 65 ºC
Mute: the oil-free scroll air compressor has small torque variation and no complex motion structure, so it has low noise, low vibration, more quiet and comfortable.

flow from 60L/min-600L/min
 

Items Unit Parameters
Volume flow m3/min 0.4
Work pressure MPa 0.8~1
 power kw 4
Motor protection grade   IP67
Power V 380AC
Transmission way   Direct connection (coupling)
Exhaust temperature ºC ≤85ºC( After radiator)
Oil content standard of the outlet gas   Class 0
Dimension(Length×Width×High) mm 695×420×430

RFQ:
 
1) MOQ
MOQ is 200pcs for customization. Stock mold can be in lower quantity as your request. 
 
2). Item of payment
 a. T/T:40% deposit, 60% balance after passing QC inspected before shipping.
 b. Paypal 
 c. Western Union
3). Samples? 
If we have a stock sample, we’d like to send it to you immediately, If you need to make your own style, it will cause the sample charge, We will refundable the sample charge to you if your order quantity is up to 3000pcs.
4).sample time? 
Depending on your request, as usual, It will take about 6-7 workdays to make the new sample as your need 
5). Mass product time? 
It takes about 23 days for 1000pcs. 
6).freight charge for mass products? 
It will base on your request, saying: small order, we’d like to advise you shipping by express will be favorable, You can choose by sea or Air, the freight charge will be based on the date when you place an order.
Our Services
 1. QC workers will inspect each process 100%, Guarantee the quality.
2. After-sales service available.
3. OEM & ODM designer team available.
4. Professional knowledge of famous brand items.
5. Professional sales team, All of your emails will be replied with 12 hours
 
Company Information
 
HangZhou CHINAMFG Industrial Co., Ltd is a professional vehicle HVAC/Compressor supplier in ZheJiang Province, China.  We′re specializes in transport compressors such as electric vehicle air-conditioner scroll compressor, 12/24VDC electric compressor for truck additional air conditioner, compact horizontal hermetic scroll compressor for E-bus, subway, etc.
We also provide customers with vehicle air conditioning system solutions and products, such as a 12 / 24 VDC truck cab with no idle air conditioning system, locomotive cab air conditioning system, RV air conditioning system, etc.
Our technical team has gained a good reputation in the field of electric vehicles, electric buses, and rail transit. Our products have surpassed their counterparts from the US and Japan in some special parameters, High efficiency, reliability, and compactness.
Our products are suitable for many different refrigerants, including R134A, R407C, R410A, ETC. Our annual output is 500, 000 PCS of EV-use semi-hermetic scroll compressors, 50, 000 PCS of hermetic horizontal inverter compressors.20000PCS of cab air conditioning.
We not only supply products but also provide comprehensive application guidance and technical support for our clients.
Our compressor driver is provided by our group company, which has many years of experience in automotive air conditioning control systems and mobile cold chain control systems. This is an advantage that other compressor companies do not have. The group has a number of R & D service institutions in Europe Company.
The business concept is Quality, Innovation, High-Efficiency, and Credit. Warmest welcome to your visit. Looking CHINAMFG to working with you!

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 3 Years
Warranty: 3 Years
Classification: Variable Capacity
Job Classification: Scroll Type
Transmission Power: Dynamoelectric
Cooling Method: Air-cooled
Customization:
Available

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air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China OEM 5.5kw 7.5HP Pulley Driven Oil-Free Scroll Air Compressor Module   with Hot sellingChina OEM 5.5kw 7.5HP Pulley Driven Oil-Free Scroll Air Compressor Module   with Hot selling
editor by CX 2023-12-21

China manufacturer Brand Scroll 100% Oil Free Air Compressor Industrial Use air compressor portable

Product Description

 

Product Description

Product features:
  LG-12/2 screw air compressor is mainly used in material conveying, textile industry and other low-pressure gas sector industries, compared with the traditional piston type, pendulum type and other air compressors, with a long continuous operation time, no human care, stable operation, high reliability, low failure rate, low noise advantages, in actual use will bring users a very high economic and environmental benefits.
 
 1, the overall design of air compressor:
LG-12/2 screw air compressor is composed of the bottom frame, which is reasonably arranged and installed: distribution box, motor, screw machine head, hot oil pump, oil cooler, oil and gas separator, protective silencer housing and other components (can be selected according to customers).
2. Control system:
The control system adopts HangZhou MAM880 screw air compressor microcomputer controller, and the main motor is started by star triangle. The whole control system is equipped with temperature sensor, pressure sensor, air intake valve, minimum pressure valve, safety valve, check valve, etc., to achieve the optimal accessories, reasonable configuration, automatic control, smooth operation, safe and reliable.
The main advantage of this type of screw air compressor is that in order to ensure the safe and reliable operation of the screw machine, the design selects the most reliable hot oil pump in China, so that the screw machine can ensure the normal circulation of the system cooling oil at any time!

Machine type HYCW-12/2 Double Cylinder (cast iron model)
item unit Parameter value
Air displacement m / min 12
Exhaust pressure MPa 0.2
Shaft power KW 38 or less
Specific power KW / m . min -1 3.16
Inspiratory temperature ºC 40 or less
Exhaust temperature ºC 160 or less
Lubricating oil temperature ºC 65
cleanliness Mg 720
noise Db ( A ) 73
weight KG 385
Rotational speed r / min 1000
torque N . M 362.9
Overall dimension mm (Length * width * height) 951 * 930 * 775
Installation position Seated mounting or with a diesel engine

Hot Products

 

Company Profile

 The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.
 

Packaging & Shipping

FAQ

Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

After-sales Service: on-Line 7*24h
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China manufacturer Brand Scroll 100% Oil Free Air Compressor Industrial Use   air compressor portableChina manufacturer Brand Scroll 100% Oil Free Air Compressor Industrial Use   air compressor portable
editor by CX 2023-11-01

China Standard CHINAMFG Direct Selling Price 2.2kw 3HP Sf3 Oil Free Scroll Air Compressor IP54 air compressor for car

Product Description

1.Feature:
Parameter of oil free Scroll screw air compressor

2.Specification:
 

Model HP Pressure Capacity Voltage Motor Size Weight
SY-SF3 3hp 8bar 0.24m³/min 220V/50HZ IP54 56*60*83cm 122Kg

3.Compressed Air Solutions:
All the professionalism you need to have your correct supply of AIR(Air Volume, Air Pressure and Air Quality)
• When it comes to air (you need it, we have it).
• Piston compressors Cast Iron, Aluminum.
• Screw compressors, and all compressor accessories.
• Motors, Air Pumps, Regulators, Filters, Dryers, after coolers and so on.
• Our Heavy Duty Air Compressors with a sense of(Quality saves your cost)
• Unique Design and Engineering, special Machining Standards.
• Skilled labor for assembly line, backed up with technical support worldwide.

4.About us:

Founded in 2571, ZheJiang CHINAMFG HangZhoui Technology Co., Ltd. is a subsidiary of CHINAMFG Electrical Stock Company,The company mainly produces air compressors,air blower,baking burner for tobacco and equipment. The company’s sales and operation headquarters is located in ZheJiang , the main production base is located in the eastern new area of HangZhou City, ZHangZhoug Province, covering an area of nearly 100 mu, with nearly 90,000 square production workshop, at the same time in ZheJiang HangZhou District CHINAMFG production base. Adhering to the corporate culture of CHINAMFG COMPANY “quality creation Sayi, credibility and integrity based on the world “, the company actively develops, forge ahead, and is committed to building the company into an international company with core competitiveness and leading the innovation and development of the industry.

5.Why you choose us:

6.FAQ:
Q1: Are you the manufacturer or trading company?
A1: We are the manufacturer.

Q2: Where is your factory?
A2: It is located in HangZhou City, ZHangZhoug Province, China.

Q3: What’s the terms of trade?
A3: FOB,CFR,CIF or EXW are all acceptable.

Q4: What’s the terms of payment?
A4: T/T,L/C at sight or cash.

Q5: How long is your delivery time?
A5: Generally it is 5-10 days if the goods are in stock or it is 20-30 days if the goods are not in stock, it is according to quantity.

Q6: What is the advantage about your company?
A6: Our company has professional team and professional production line.

Q7: If we travel to China to checking your facility, are you welcome?
A7: Of course, why not? We will provide the whole accompany from you landing in China. Only Give us a call before your arrive. We will pick up you from the airport, living in our company’s hotel, and driving by car take you visiting our company. Warm Welcome!

Q8: How Many Years of your company working in this industry?
A8: We have 20-year experience in this field.

7. Contact us:

ZheJiang CHINAMFG HangZhouI TECHNOLOGY CO., LTD.
Address:Company Address: O Block,10th Floor,768 Xietu Road, Xihu (West Lake) Dis. District, ZheJiang
Address:ZHangZhoug Factory Address :23rd Street, New Eastern District, HangZhou City, ZHangZhoug Province
Address:ZheJiang Factory Address :1515 Xihu (West Lake) Dis. Road, Luojing Town, HangZhou District, ZheJiang
 
 
 

 

 

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling or Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Customization:
Available

|

air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Standard CHINAMFG Direct Selling Price 2.2kw 3HP Sf3 Oil Free Scroll Air Compressor IP54   air compressor for carChina Standard CHINAMFG Direct Selling Price 2.2kw 3HP Sf3 Oil Free Scroll Air Compressor IP54   air compressor for car
editor by CX 2023-10-26

China manufacturer Super Silent 27.5kw Oil Free Scroll Air Compressor supplier

Product Description

Model HK-Z30/08-S1
Operation control mode Pressure start and stop
Rated pressure             (MPa) 0.8
Maximum pressure         ( MPa) 1.0
Air flow                 (M³/min) 3.0
Running speed             ( R/min) 3200
Drive mode Belt drive
Exhaust air temperature      ( ºC  ) ≤ambient temperature  
 

Lubrication Style: Oil Free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China manufacturer Super Silent 27.5kw Oil Free Scroll Air Compressor   supplier China manufacturer Super Silent 27.5kw Oil Free Scroll Air Compressor   supplier
editor by CX 2023-10-25

China Standard 3.7kw Silent Oil Free Scroll Compressor Air Pump Air Head AC Compressor 12v air compressor

Product Description

3.7kw oil free scroll compressor air end
 

Oil free scroll air compressor head(HK-D04)
 
Rated pressure 0.7MPa
Max. pressure 0.95MPa
Air flow 300-400L/min
Drive mode Belt drive/Direct drive
Exhaust air temperature 135ºC
Motor Power 3-4KW
Speed 2550-3100r/min
Weight 19KG
Size 400x330x300mm
   

The feature of the scroll air compressor

Silent: Low noise & Low Vibration: Silent operation and low vibration assure comfortable and quiet work space.

Clean: Clean Air 100% Oil-Free:Air exhausted from oil-type compressors contain oil, moisture and dust. Oil-free type compressors can supply clean air.

Safe: Safe Backup Function:Even if 1 air end fails, another air end automatically replaces it by jump control. Unmanned operation at night has become easy.

Easy: Easy to use Controls:High quality microcomputer is mounted. Maintenance monitor digitally displays operating conditions, warnings and cautions. Automatic power failures and reset function can be dealt with easily.

Smart: Compact and Smart design:There are no extruding handles on the back of machine. Its simple design and reduced installation space required allows it to fit well in any office.

Environment: Energy Saving

Multi-stage Control: Plural air ends are built into 1 compressor. Multi-stage control system activates in accordance with air consumption and selects optimum number of air ends required to achieve highest energy saving operation available.

Energy-saving Control System: When air consumption greatly fluctuates, selection of compressor control system makes a big difference on the energy consumption of your compressor

Compression principle of oil-free scroll compressors

As the orbiting scroll orbits from the No.1 position to the No.4 position, air is forced through the scroll components and compressed through the outlet in the centre.

Leadway is a leading manufacturer of oil free scroll air compressors, scroll air ends. The products are low noise, low vibration, oil free, silent, easy maintenance,energy Saving, high reliability.  They are ideal for
Transportation – electric buses, traditional and hybrid trucks, transit buses, school buses, trains
Medical/Healthcare – instrument air and breathing air
Biotechnology – Laboratory
Automotive – Painting
Food and Beverage
Electronics
Commercial Printing
Drug Manufacturing
We use advanced production equipments and precision examine devices, strict quality control to ensure high quality products . We supply efficient quality services to satisfy customer.
Our Mission is to provide the most technologically advanced oil free scroll air compressor currently available to the China and international markets.

 Contact Us
Allul Huang  
ZheJiang CHINAMFG Power CO.,LTD      
Xihu (West Lake) Dis., HangZhou City, ZHangZhoug of China           

 

Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Scroll
Cylinder Position: Scroll
Structure Type: Semi-Closed Type
Compress Level: Single-Stage

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Standard 3.7kw Silent Oil Free Scroll Compressor Air Pump Air Head AC Compressor   12v air compressorChina Standard 3.7kw Silent Oil Free Scroll Compressor Air Pump Air Head AC Compressor   12v air compressor
editor by CX 2023-10-24