Tag Archives: noise free air compressor

China wholesaler Best Oil Free Air Compressor Copper Wire Silicon Steel Sheet Motor Is Durable, with Low Heating Capacity and Low Noise Dental Air Pump Medical Equipment air compressor lowes

Product Description

Model		BW701/9
Voltage/frequency	1.220-230V/50/60Hz 2.100-120V/50/60Hz 3.380-440v/50Hz	1,2,3 optional
Power	KW	0.78
Power	HP	1
Volume flow	L/min @0MPa	175
Volume flow	L/min @0.7MPa	55
Pressure	Bar	8
Pressure	MPa	0.8
Tank volume	L	9
Tank volume	US gallons	6.6
Noisy	dB	55
Pressure switch	According to customer’s requirements .
Configuration optional	1. Add oil and water separator; 2. Add automatic drainer; 3.Air tank against rust spray	1,2,3 optional
Size	*LWH cm*	*402350*
Weight	Kg	19
Packing	Cartons or wooden cases size cm	*Paper 422552*

Typical application
For medical devices	Laboratory use
Dental treatment chair	For chromatographic analyzer
For qualification analyzer	For woodworking
For plant gas supply	Hardware and electromechanical
For automobile maintenance shop

Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

Machine Parts

Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial number	Code number	Name and specification	Quantity	Material	Note
1	212571109	Fan cover	2	Reinforced nylon 1571
2	212571106	Left fan	1	Reinforced nylon 1571
3	212571101	Left box	1	Die-cast aluminum alloy YL104
4	212571301	Connecting rod	2	Die-cast aluminum alloy YL104
5	212571304	Piston cup	2	PHB filled PTFE
6	212571302	Clamp	2	Die-cast aluminum alloy YL102
7	7050616	Screw of cross head	2	Carbon structural steel of cold heading	M6•16
8	212571501	Air cylinder	2	Thin wall pipe of aluninun alloy 6A02T4
9	17103	Seal ring of Cylinder	2	Silicone rubber
10	212571417	Sealing ring of cylinder cover	2	Silicone rubber
11	212571401	Cylinder head	2	Die-cast aluminum alloy YL102
12	7571525	Screw of inner hexagon Cylinder head	12		M5•25
13	17113	Sealing ring of connecting pipe	4	Silicong rubber
14	212571801	Connecting pipe	2	Aluminum and aluminum alloy connecting rod LY12
15	7100406	Screw of Cross head	4	1Cr13N19	M4•6
16	212571409	Limit block	2	Die-cast aluminum alloy YL102
17	000402.2	Air outlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
18	212571403	valve	2	Die-cast aluminum alloy YL102
19	212571404	Air inlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
20	212571406	Metal gasket	2	Stainless steel plate of heat and acidresistance
21	212571107	Right fan	1	Reinforced nylon 1571
22	212571201	Crank	2	Gray castiron H20-40
23	14040	Bearing 6006-2Z	2
24	70305	Tighten screw of inner hexagon flat end	2		M8•8
25	7571520	Screw of inner hexagon Cylinder head	2		M5•20
26	212571102	Right box	1	Die-cast aluminum alloy YL104
27	6P-4	Lead protective ring	1
28	7095712-211	Hexagon head bolt	2	Carbon structural steel of cold heading	M5•152
29	715710-211	Screw of Cross head	2	Carbon structural steel of cold heading	M5•120
30	16602	Light spring washer	4		ø5
31	212571600	Stator	1
32	70305	Lock nut of hexagon flange faces	2
33	212571700	Rotor	1
34	14032	Bearing 6203-2Z	2

FAQ

Q1: Are you factory or trade company?
A1: We are factory.

Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Remote Guided Maintenance
Warranty:	2 Years
Principle:	Mixed-Flow Compressor

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China wholesaler Best Oil Free Air Compressor Copper Wire Silicon Steel Sheet Motor Is Durable, with Low Heating Capacity and Low Noise Dental Air Pump Medical Equipment air compressor lowes
editor by CX 2024-02-22

China manufacturer 5.5-630 Kw Low Noise Electric Water Lubricated/Injected Oil Free Oilless Direct Coupling Rotary Screw Type Air Compressor air compressor repair near me

Product Description

5.5-630 Kw Low Noise Electric Water Lubricated/Injected Oil Free Oilless Direct Coupling Rotary Screw Type Air Compressor

1. Photo & Features for our Twin Rotary screw air compressor :

2. Advantages for our ZheJiang Great Air Compressor CO.,ltd

Our company advantages	1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company
	2.European standard,China made &factory directly supply
	3. Superior porformance &high efficiency with reasonable price
	4. Low power consumptions for more output
	5. Trouble free & cost saving
	6. Timely pre-sale and after-sale service
	7. Easy operatation &maintenance

3.Technical Parameters for Great Brand !!! AC Rotary Screw Air Compressor Industrial with Best Quality and Lower Price

Products range :

Motor power:5.5kw-630 kw/7.5hp-840hp , flow capacity:0.6-111 m³/min, pressure: 7-13 bar

Model

TKL-2F

TKL-3F

TKL-4F

TKL-5F

TKL-7F

TKL-11F

TKL-15F

TKL-18F

TKL-22F

TKL-30F

TKL-37F

TKL-45F/W

TKL-55F/W

TKL-75F/W

TKL-90F/W

Air displacemen/
Exhause pressure (m3/min/Mpa)

0.33/0.7

0.43/0.7

0.6/0.7

0.8/0.7

1.23/0.7

1.65/0.7

2.7/0.7

3.0/0.7

3.6/0.7

5.2/0.7

6.6/0.7

7.8/0.7

10.1/10.7

13.5/0.7

16.3/0.7

0.33/0.8

0.4/0.8

0.55/0.8

0.7/0.8

1.16/0.8

1.62/0.8

2.5/0.8

2.92/0.8

3.53/0.8

5.0/0.8

6.3/0.8

7.5/0.8

9.8/0.8

12.3/0.8

15.6/0.8

0.25/1.0

0.36/1.0

0.5/1.0

0.65/1.0

1.02/1.0

1.4/1.0

2.0/1.0

2.7/1.0

3.2/1.0

4.5/1.0

5.6/1.0

6.8/1.0

8.8/1.0

11.0/1.0

14.2/1.0

0.22/1.3

0.3/1.3

0.45/1.3

0.6/1.3

0.86/1.3

1.21/1.3

1.8/1.3

2.2/1.3

2.4/1.3

3.5/1.3

4.8/1.3

5.8/1.3

7.2/1.3

9.0/1.3

11.5/1.3

Power/ (Kw)

2.2

5.5

7.5

18.5

Ooltage (V/Hz)

380V/50Hz

Noise (±3,dBa)

Exhaust temprature

Wind cooling type <=Environmental temperature+13ºC, Water cooling type <=40ºC,

Outlet pipe size

1/2″

3/4″

1″

1 1/2″

DN50

Weight (Kg)

260

280

300

350

360

400

430

590

650

950

980

1050

1850

1900

2100

Dimensions (mm)

800*760*1102

800*760*
1102

950*760*1202

900*1000*1290

belt type 900*1000*1290

1500*950*1280

1600*1100*1430

1900*1150*1500

2000*1150*1680

strait type 1350*850*1257

Model

TKL-110
F/W

TKL-132
F/W

TKL-160
F/W

TKL-185
F/W

TKL-200
F/W

TKL-220
F/W

TKL-250
F/W

TKL-280
F/W

TKL-
315W

TKL-
355W

TKL-
400W

TKL-
450W

TKL-
500W

TKL-
560W

TKL-
630W

Air displacemen/
Exhause pressure (m3/min/Mpa)

20.4/0.7

24/0.7

27.8/0.7

32.5/0.7

35/0.7

40.7/0.7

45.3/0.7

51.5/0.7

57/0.7

68/0.7

73.6/0.7

83/0.7

90/10.7

101/0.7

111/0.7

20/0.8

23/0.8

27.1/0.8

30.5/0.8

33.3/0.8

38.2/0.8

43/0.8

50.5/0.8

55.5/0.8

66.2/0.8

71.4/0.8

82/0.8

89/0.8

100/0.8

110/0.8

17.8/1

21/1.0

25.2/1.0

27/1.0

30.6/1.0

34.5/1.0

38.1/1.0

43/1.0

50.5/1.0

55.6/1.0

62/1.0

73/1.0

80/1.0

86/1.0

95/1.0

14.5/1.3

18.1/1.3

21.2/1.3

23.6/1.3

26.3/1.3

29.8/1.3

35/1.3

38.3/1.3

42.1/1.3

46.5/1.3

52.5/1.3

60/1.3

68/1.3

Power/ (Kw)

110

132

160

185

200

220

250

280

315

355

400

450

500

560

630

Ooltage (V/Hz)

380V/50Hz

380-10000V/50Hz

Noise (±3,dBa)

Exhaust temprature

Wind cooling type <=Environmental temperature+13ºC, Water cooling type <=40ºC,

Outlet pipe size

DN80

DN100

DN125

DN150

DN200

Weight (Kg)

3300

3500

4000

4600

4700

5100

5500

7500

8300

8400

9000

9500

10000

Dimensions (mm)

F 2800*1540*1900

F 3150*1650*1900

F 3100*1940*2389

F 3400*2000*2330

4500*200*2462

4650*2340*2835

W 2400*1540*1900

W 2600*1700*1980

W 3200*1800*2125

4. Certificate :

5.Applications:

7. FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!

8. Contact:

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Twin-Screw Compressor

Customization:	Available \|

air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China manufacturer 5.5-630 Kw Low Noise Electric Water Lubricated/Injected Oil Free Oilless Direct Coupling Rotary Screw Type Air Compressor air compressor repair near me
editor by CX 2024-02-12

China manufacturer Low Noise Air Cooling Belt Driven High Performance Oil Free Scroll Air Compressor air compressor for sale

Product Description

Product features:
LG-12/2 screw air compressor is mainly used in material conveying, textile industry and other low-pressure gas sector industries, compared with the traditional piston type, pendulum type and other air compressors, with a long continuous operation time, no human care, stable operation, high reliability, low failure rate, low noise advantages, in actual use will bring users a very high economic and environmental benefits.

1, the overall design of air compressor:
LG-12/2 screw air compressor is composed of the bottom frame, which is reasonably arranged and installed: distribution box, motor, screw machine head, hot oil pump, oil cooler, oil and gas separator, protective silencer housing and other components (can be selected according to customers).
2. Control system:
The control system adopts HangZhou MAM880 screw air compressor microcomputer controller, and the main motor is started by star triangle. The whole control system is equipped with temperature sensor, pressure sensor, air intake valve, minimum pressure valve, safety valve, check valve, etc., to achieve the optimal accessories, reasonable configuration, automatic control, smooth operation, safe and reliable.
The main advantage of this type of screw air compressor is that in order to ensure the safe and reliable operation of the screw machine, the design selects the most reliable hot oil pump in China, so that the screw machine can ensure the normal circulation of the system cooling oil at any time!

Machine type	HYCW-12/2 Double Cylinder (cast iron model)
item	unit	Parameter value
Air displacement	m / min	12
Exhaust pressure	MPa	0.2
Shaft power	KW	38 or less
Specific power	KW / m . min -1	3.16
Inspiratory temperature	ºC	40 or less
Exhaust temperature	ºC	160 or less
Lubricating oil temperature	ºC	65
cleanliness	Mg	720
noise	Db ( A )	73
weight	KG	385
Rotational speed	r / min	1000
torque	N . M	362.9
Overall dimension	mm (Length * width * height)	951 * 930 * 775
Installation position	Seated mounting or with a diesel engine

Hot Products

Company Profile

The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.

Packaging & Shipping

FAQ

Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	on-Line 7*24h
Warranty:	12 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal

Customization:	Available \|

air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China manufacturer Low Noise Air Cooling Belt Driven High Performance Oil Free Scroll Air Compressor air compressor for sale
editor by CX 2024-01-23

China OEM Low Noise Cheap Price Portable Dental Silent Air Compressor Oil Free for 4 Dental Chairs Use small air compressor

Product Description

For Dental Chair	4
Power:	1600 W
Speed:	1400-1500 r.p.m
Air Flow:	310 L/min at 0 Bar
Noise Level:	52 dB
Max Pressure:	8 Bar
Restart Pressure:	5 Bar
Product Size:	L700W400H720 mm
Net/Gross weight:	51KG/63 KG
Tank Capacity:	60 L
Color:	Green, white
Advantages:	1. Fashion and durable design. Air compressor, compact structure, light weight; under normal situation, the compressor can be used for more than 10000 hours.
	2. Tank inside have been done anti-rust treatment, make sure pure output air flow.
	3. Core technology. Air compressor, CHINAMFG hardness cylinder ensure durable working performance.
	4. Use safety, air compressor, with multiple self protection system, if here wil be abnormal with pressure,current or voltage, the motor would cut off automatically to ensure equipment and personal safety.
	5. Air dryer as optional accessories, keep drying and sterilization functions, can be as an optional system according to the request for high quality air flow supply. This integrated adsorption air dryer system, with nice drying effect,can support the dew point at -40ºC
	6. Super silent, could equip with metal silent cabinet, keep very quiet working noise, and then can be used at any indoor workplace, such as research institutes, laboratories, hospitals, offices, students classroom, family, etc.
	7. Small floor space, easy to use and maintain, without any cumbersome installation, connect to correct electric power supply and start the air compressor is OK.
	8. Automatic drainage, starting up and outage of power, water draining are controlled by full- automatic system.

Recommend Product

Certification:	ISO, CCC, ISO9001, GMP, Fsc
Type:	Dental Air Compressor
Material:	Metal
Warranty:	1 Year
Trademark:	TuoKang Medical
Origin:	China

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China OEM Low Noise Cheap Price Portable Dental Silent Air Compressor Oil Free for 4 Dental Chairs Use small air compressor
editor by CX 2023-12-26

China high quality 600 CFM 7bars Low Noise Oil Free Screw Type Air Compressor Supplier with Best Sales

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Air Cooling and Water Cooling
Power Source:	AC Power

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How does a water lubrication system work in air compressors?

1. Water Injection:

2. Lubrication:

3. Cooling:

4. Separation and Filtration:

5. Water Treatment:

6. Recirculation or Discharge:

China high quality 600 CFM 7bars Low Noise Oil Free Screw Type Air Compressor Supplier with Best Sales
editor by CX 2023-12-18

China Hot selling High Quality Piston Air Compressor Low Noise Oil Free Portable Oilless Air Compressor 70L mini air compressor

Product Description

Features:

1. The machine is light ,easy to carry.

2.Without refueling in use process, low energy consumption,simple maintenance and low cost.

3. The machine little vibration, low noise .

4.Compare with similar machines ,the air charging time is faster and the work is reliable.

5. Suitable for food, medical treatment, woodworking decoration, scientific research institutions,and compressed gas as a power source in the filed.

Detailed Photos

Product Parameters

Model	HB12	HB30	HB35	HB70A
Input power(kw)	0.68	0.75	0.85	1.36
Voltage(V/Hz)	220/50	220/50	220/50	220/50
Current(A)	2.8	3.0	3.8	6.8
Rotate speed (rpm/min)	1400	1400	1400	1400
Air intake(L/min)	116	128	150	256
Exhaust pressure(Mpa)	0.8	0.8	0.8	0.7
Noise(db(A))	66	66	68	71
Volume(L)	12	30	35	70
Weight(KG)	18	23	26	45
Dimensions(CM)	532355	543056	643261	703570

Certifications

Company Profile

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2014,sell to Africa(15.00%),Domestic Market(15.00%),Mid East(14.50%),South America(14.00%),South Asia(12.50%),Southeast Asia(10.00%),Central America(10.00%),North America(8.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Air Compressor,Mining Drilling Rig,Water Well Drilling,Hammer,Air Energy Heat Pump

4. why should you buy from us not from other suppliers?
We are the most powerful air compressor equipment and engineering drilling equipment and air energy manufacturers in China with more than 23years production experience,professional R&D team, special after service team, world class sophisticated equipment.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish

Contact Person:

Name:Ivy

After-sales Service:	24hour Online Service
Warranty:	1 Year
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Vertical

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China Hot selling High Quality Piston Air Compressor Low Noise Oil Free Portable Oilless Air Compressor 70L mini air compressor
editor by CX 2023-12-04

China factory 90kw 8bar-12.5bar Low Pressure High Performance Air Compressor Low Noise Oil Free Air Compressors air compressor price

Product Description

Lead Time

Product Description

TR-90VA/W 0.8-1.25Mpa 8-12.5Bar 3.72-16.6m3/min 90KW medical water lubricated low noise oil free air compressor

Specifications

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of
cooling water

Quantity of

lubricating

water

Dimension

Weight

Air

outlet

Inlet water

32ºC

L*W*H

Mpa

M3/min

T/H

TR-55VA/W

0.8

3.0-10.3

1 1/2″

1.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.

Introduction

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China factory 90kw 8bar-12.5bar Low Pressure High Performance Air Compressor Low Noise Oil Free Air Compressors air compressor price
editor by CX 2023-11-08

China best Low Noise Oil Free Air Cooled CO2 Gas Reciprocating Piston Compressor Manufacturer (CE ISO) air compressor parts

Product Description

HangZhou CHINAMFG Gas Equipment Co.,Ltd, exporting diaphragm compressor, piston compressor, oxygen generator, gas cylinder and nitrogen generators with good quality and low price.

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.

Co2 Compressor
This series of compressor units are mainly used in the pressurized transmission of pipeline natural gas, oil and gas processing plants and other occasions.

Features 1. Reliable operation and easy maintenance.
2. Flexible load adjustment, wide range of air intake, and a wide range of adaptations.
3, the overall skid-mounted structure, low noise, easy to install in urban areas, saving investment.
4. CHINAMFG PLC control system with high degree of automation and convenient remote control.

Specification

Model	Captical (Nm3/h)	\| Pressure MPa \|	Outlet pressure MPa	Power (kW)	Dimension
ZW-5.5/2-6	900	0.2	0.6	45	2000x1600x1250
ZW-2/20	110	Normal pressure	2.0	22	2600x1800x1550
VW-3/20	165	Normal pressure	2.0	37	2800x1800x1750
VW-4/20	220	Normal pressure	2.0	45	2800x1800x1750
VW-5/20	285	Normal pressure	2.0	55	2800x1800x1750
VW-6/20	330	Normal pressure	2.0	75	2800x1800x1750
VW-6.8/30	370	Normal pressure	3.0	75	2800x1800x1750
VW-8/20	570	Normal pressure	2.0	90	2800x1800x1750
VW-12.5/25	750	Normal pressure	2.5	132	3200x1800x1750
VW-22.5/8	1200	Normal pressure	0.8	160	4800x2200x1550
VW-45/8	2400	Normal pressure	0.8	280	4800x2200x1600
VW-22.5/22	1200	Normal pressure	2.2	200	4800x2200x1750
VW-28/22	1550	Normal pressure	2.2	250	4800x2200x1750
VW-36/22	2000	Normal pressure	2.2	315	4800x2200x1750
VW-45/22	2500	Normal pressure	2.2	400	4800x2200x1750
DW-32/0.05-3	1800	0.05	03	132	4200x2200x1500
DW-30/2-8	4900	0.2	0.8	280	4800x2500x1300
DW-16.5/0.5-45	1350	0.5	4.5	250	4800x2200x1800
DW-3.2/17-48	3150	1.7	4.8	160	4800x2200x1800

Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Angular
Structure Type:	Closed Type
Compress Level:	Double-Stage

Customization:	Available \|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

How does a water lubrication system work in air compressors?

1. Water Injection:

2. Lubrication:

3. Cooling:

4. Separation and Filtration:

5. Water Treatment:

6. Recirculation or Discharge:

China best Low Noise Oil Free Air Cooled CO2 Gas Reciprocating Piston Compressor Manufacturer (CE ISO) air compressor parts
editor by CX 2023-11-03

China Hot selling Low Noise Air Cooling Belt Driven Hihg Performance Oil Free Scroll Air Compressor with Great quality

Product Description

Low Noise Air Cooling Belt Driven Hihg Performance Oil Free Scroll Air Compressor

1. Product picture :

2. Product details :

1. Air end: Large rotor with reasonable length-diameter ratio, large gas production, low rotating speed, small vibration, low noise, effectively play the stability of the head, the rotor material is made of wear resistant high-strength alloy steel
2. Motor: 3 phase asynchronous motor,IP54/IP55,F class insulation,SKF over-loading bearing,output efficiency up to 95%,service factor SF=1.15,Volt. And Freq. can be customized,add oil injection port at both end of bearing shell, easy maintenance
3. VSD inverter( optional ): automatically adjust motor RMP according to real requirements, the actual power, energy -saving more than 30%,eliminate the CHINAMFG current
4.High power cooling fan: independent external motor which is not to be burn out easily,durable high heat dissipation efficiency ensure 24 hours continuous operation in high temperature and humidity environment
5.Cooler : air cooler/ water cooler,high efficiency ,low noise,high quality aluminum material ,add axial flow fan, ensure perfect cooling effect
6.Air filter: two stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-dust environment
7.oil filter high efficiency oil filter removes lubricant magazine ensure longer working life and save maintenance cost
8.Intake valve According the actual need, the gas can be automatically adjusted to reduce the operation cost
9.vibration-proof pressure gauge: accurately display the pressure value of the air compressor tanker, convenient to view and adjust to meet different work needs
10.built -in soundproof cotton inner sound-absorbing cotton .effectively reduce the noise machines operation, low noise little vibration, sounds as low as 50db
11. Intelligent PLC touch screen controller simple operation, clear operation status, 24 hours for you to work

3.Product Features:

1) High reliability
• large air end and low speed design
•SKF bearings whose service life for more than 50,000 hours , low wear and long service life
• original imported driven parts: coupling
•More than 30% heat dissipation design
2) Energy saving
• The rotor adopts European and American patent screw type line design, high efficiency, energy saving
• reasonably configure the fan , configure the minimum power on the premise of maximum efficiency
• all standard direct drive units reduce gear configuration to lower energy loss
• each unit is tested by the national energy efficiency laboratory, and each unit is guaranteed to reach the national level

4. Features & advantages for GREAT variable speed drivem( VSD) screw air compressor:

Feature and Advantage:
1)High efficient energy saving returns
• adjustable air volume: with the variable speed control technology of the frequency converter, the air volume of the air compressor can be adjusted according to the actual air consumption of the user, so as to avoid the loss of unloading power and the generation of useless work
• variable frequency starting: avoid frequent loading and unloading, CHINAMFG current and torque when intermittent gas is used
• low-pressure operation: the unit can save 14% energy directly by eliminating the additional pressure burden of 2bar (7% energy loss can be saved for every 1bar reduced working pressure).

2) Can be set according to the required pressure, keep the supply pressure constant
• constant pressure: at the set required pressure, the unit will always maintain a constant pressure supply of ±0.1bar
• when the air consumption increases, the pressure remains unchanged and the speed increases automatically to ensure the air supply demand;
• when the air consumption reduced, the pressure remains the same and the speed is automatically reduced to meet the requirement

3) More reliable
• variable frequency starting: avoid electrical and mechanical shocks
• variable frequency speed regulation: avoid the disadvantage of the unit running at high speed for a long time
• eliminating 2bar of high pressure reduces the chance of system leakage

5.Techincal parameter for GREAT VSD screw air compressor:

Model	Working pressure (Bar)	Flow Air Capacity (m3/min)	Power (Kw)	Noise (dBa)	Dimensions (mm)	Outlet pipe size	Weight (Kg)
TKBP-7F	8/10/13	1.16/1.02/0.86	7.5	65	12507601202	G3/4	280
TKBP-11F	8/10/13	1.62/1.40/1.21	11	66	12507601202	G1	480
TKBP-15F	8/10/13	2.5/2.0/1.8	15	69	120010001290	G1	500
TKBP-18F	8/10/13	2.92/2.7/2.2	18.5	68	120010001290	G1	640
TKBP-22F	8/10/13	3.53/3.2/2.4	22	68	90014501277	G1	660
TKBP-30F	8/10/13	5.0/4.5/3.5	30	70	125010301429	G1 1/2	950
TKBP-37F	8/10/13	6.3/5.6/4.8	37	70	125010301429	G1 1/2	990
TKBP-45F	8/10/13	7.5/6.8/5.8	45	70	125010301429	G1 1/2	1150
TKBP-55F/W	8/10/13	9.8/8.8/7.2	55	72	215011501500	DN50	2400
TKBP-75F/W	8/10/13	12.3/11.0/9.0	75	75	215011501500	DN50	2500
TKBP-90F/W	7.5/8.5/10/13	16.3/15.6/14.2/11.5	90	76	230012501681.5	DN50	2800
TKBP-110F/W	7.5/8.5/10/13	20.4/20.0/17.8/14.5	110	77	310015401900	DN80	3900
TKBP-132F/W	7.5/8.5/10/13	24.0/23.0/21.0/18.1	132	77	310015401990	DN80	4100
TKBP-160F/W	7.5/8.5/10/13	27.8/27.1/25.2/21.2	160	78	350016502050	DN80	4500
TKBP-185F/W	7.5/8.5/10/13	32.5/30.5/27.0/22.5	185	78	350016502050	DN100	5100
TKBP-200F/W	7.5/8.5/10/13	35.0/33.3/30.6/26.3	200	78	365020002330	DN100	5200
TKBP-220F/W	7.5/8.5/10/13	40.7/38.2/34.5/29.8	220	78	365020002330	DN100	5300
TKBP-250F/W	7.5/8.5/10/13	45.3/43/38.1/35.0	250	78	365020002330	DN100	5400

6.Application :

7. Certification :

8. Pakcing :

9. other related products :

·fixed speed(FSD) screw air compressor
·variable speed(VSD)screw air compressor
·permanent magnet variable speed( PM VSD)screw air compressor
·2 stage compression FSD screw air compressor
·2 stage compression PM VSD screw air compressor
·low pressure screw air compressor
·diesel engine driven portable screw air compressor
·electric motor driven portable screw air compressor
·outdoor use screw air compressor
·oil free screw blower
·integrated screw air compressor for laser cutting machines

10. Exhibition:

11. FAQ :
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!

12 . factory

GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research &develop, manufacture and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.

Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad.

“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers

why you choose us ?	1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company
	2.European standard,China made &factory directly supply
	3. Superior porformance &high efficiency with reasonable price
	4.Low power consumptions for more output
	5.Trouble free & cost saving
	6.Timely pre-sale and after-sale service
	7.Easy operatation &maintenance

13.Contact:

After-sales Service:	Online Techinal Support
Warranty:	12-24 Month
Lubrication Style:	Oil-less

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

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editor by CX 2023-10-24