Product Description

Product Details

 Product Features

PM VSD screw air compressor, is a type of screw air compressor that employs permanent magnet synchronous motor (PMSM) and frequency conversion speed control technology.
The main advantages of this screw air compressors are:
Energy saving and high efficiency: Compared with traditional asynchronous motors, permanent magnet inverter motors have higher energy utilization efficiency, and can maintain high power utilization and output power stability under both full load and partial load conditions.

Stable operation: the frequency converter can control a smoother start of the compressor, reduce the impact on the supporting power grid and the mechanical wear and tear of the machine itself, to extend the service life of the equipment.

Low noise: inverter operation can effectively reduce the noise level of the compressor at low load.

Intelligent: Equipped with an intelligent control system, the permanent magnet inverter motor can accurately control the compressor’s working status, distribute the load and achieve more efficient energy use.

Lower maintenance costs: when start-up, frequency conversion air compressor reduces the impact on the power grid and mechanical parts of the equipment, the service life is greatly increased of the compressor’s parts (the motor contactor, motor bearings, host bearings). Energy efficient controller makes the air compressor be in the loading state when at most working time, the relevant solenoid valves and pneumatic components have greatly reduced the number of actions, the failure rate of electrical and mechanical parts is greatly reduced.

Model List

Technical Parameters Of PM VSD Screw Air Compressor  -JXPMX Series

This series adopt direct drive mode and variable frequency startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional
 

Presentation of all aspects

In our product showcase, the air compressor stands as a testament to our commitment to precision work for better quality. Every component, from the robust motor to the intricate valves, is crafted with meticulous attention to detail in our specialized workshops.
Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.

Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.

Our factory integrates advanced machinery to craft top-quality air compressors. Laser cutting and bending machines create precise metal components, while welding builds a durable structure. Test equipment ensures performance and safety, spray booths protect and enhance aesthetics, and efficient forklift handling streamlines production, delivering reliable products to our customers.

Customer testimonials overwhelmingly reflect high satisfaction with our air compressor products and service. Clients are consistently impressed by the durability and performance of our air compressors, noting their superior quality and suitability for various industrial needs. Ease of installation, impressive power output, and the smooth operation of our machines are frequently highlighted as key attributes.

Air compressors play a key role in many scenarios. In laboratory gas supply, they ensure precise and stable air pressure; in automotive spraying and metal stamping, they provide efficient power to improve production efficiency. In wood processing and rock drilling, air compressors drive tools to realize precise operation; in plastic production lines, stable airflow helps molding to ensure product quality. These application scenarios fully demonstrate the indispensability of air compressors in modern industrial production.

At exhibitions and customer visits, we carefully demonstrate the outstanding performance and innovative technology of our air compressors, allowing visitors to experience the advantages of their use in a wide range of industrial applications. From laboratory gas supply to automotive spraying, from metal stamping to wood processing to plastics production, the power and flexibility of air compressors were demonstrated in all aspects. Through on-site demonstrations and interactive exchanges, we not only enhanced our customers’ understanding of the product performance, but also collected valuable feedback

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How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

• Check the power source and ensure the compressor is properly plugged in.
• Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
• Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

• Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
• Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
• Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

• Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
• Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
• Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

• Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
• Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
• Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

• Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
• Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
• Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

• Ensure the compressor’s cooling system is clean and unobstructed.
• Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
• Verify that the compressor is not being operated in an excessively hot environment.
• Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
• Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

editor by lmc 2025-02-25