Product Description
Quality First 22kW 30HP Industrial Variable Frequnecy Belt Driven Screw Air Compressor
DHH variable frenquency CHINAMFG equipped with special customized inverter system,using the latest technology IGBT4 chip,has thermostability, reliable quality,long life service etc; energy-saving effect is always leader in the world.
Advatages:
1.Save electricity
2.Maintenance cost is reduced greatly
3.Supply constant pressure gas; improve production efficiency and production quality.
4.Improve produce gas efficiency about 5% and 15%
5.Prolong the service life of compressor; from the 10-15years increased to 15-20 years.
6.Improve transformer and grid operation effect
7.To reduce noise
8.quality guarantee
Technical Parameters
| Model | Air Flow Capacity(m³/min) | Power | Noise | Outlet Diameter | Dimension | Weight | ||||
| 0.7Mpa | 0.8Mpa | 1.0Mpa | 1.3Mpa | kW | HP | DB | Inch | WxDxH mm | kg | |
| DBF-7.5A | 0.91 | 0.84 | 0.75 | 0.63 | 5.5 | 7.5 | 65 | G3/4” | 780x680x800 | 320 |
| DBF-10A | 1.3 | 1.2 | 1.0 | 0.84 | 7.5 | 10 | 65 | G3/4” | 780x680x800 | 350 |
| DBF-15A | 1.7 | 1.6 | 1.4 | 1.2 | 11 | 15 | 65 | G3/4” | 1100x800x980 | 430 |
| DBF-20A | 2.4 | 2.3 | 2.0 | 1.6 | 15 | 20 | 68 | G3/4” | 1100x800x980 | 460 |
| DBF-25A | 3.0 | 2.9 | 2.7 | 2.3 | 18.5 | 25 | 68 | G1” | 1250x870x1180 | 620 |
| DBF-30A | 3.7 | 3.6 | 3.2 | 2.8 | 22 | 30 | 68 | G1” | 1250x870x1180 | 680 |
| DBF-40A | 5.2 | 5.0 | 4.5 | 3.8 | 30 | 40 | 69 | G1” | 1250x870x1180 | 790 |
| DBF-50A | 6.5 | 6.2 | 5.6 | 4.9 | 37 | 50 | 69 | G1 1/2” | 1540x950x1290 | 920 |
| DBF-60A | 8.0 | 7.3 | 7.0 | 5.9 | 45 | 60 | 70 | G1 1/2” | 1540x950x1290 | 1050 |
| DBF-75A/W | 10.1 | 9.5 | 8.7 | 7.8 | 55 | 75 | 70 | G2” | 1600x1150x1420 | 1580 |
1.A represents air-cooling type,W represents water-cooling type;
2.Working Environment temperature: -5ºC~45ºC;
3.Discharge temperature is less than ambient temperature +10ºC~15ºC;
4.Transmission mode: belt driven
5.Startup Mode: frenquency start
6.Work Power: 380V / 50HZ, 460V / 230V voltages can be made for customers;
7.F.A.D volume flow test is according to ASMC PTC9 or ISO1217 standard (GB/T3853)
Project Case
Packaging and Shipping
• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
• Shipping method: by sea, by LCL/FCL or as requested
• Delivery method: FOB, CFR, CIF and EXW etc.
• Delivery time: in 7-15 days after receiving deposit (customized machines not included)
Company Profile
Dehaha Compressor was founded in 1996 with over 150 skilled employees and more than 25 R&D engineers’ teams.We focus on the research & develop, manufacture and energy-saving solutions of screw air compressor to create value for customers and society.
Dehaha opened to the world since 2015, and now we have a foreign trade department with more than dozens people, serving customers around the world 24 hours. We have sales representatives who can speak English, Spanish, Portuguese, French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.now our valued customers are over 130 countries. Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.
Dehaha continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle “Energy Saving First, Mutual Value Shared”. The production line of CHINAMFG is consist of screw air compressor from 5.5KW to 550KW, oil free air compressor, portable air compressor, permanent magnet variable frequency air compressor, high pressure air compressor and compressed air purification equipment, etc.
Dehaha mission is to be a world-renowned high-end brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff. Committed to offer our customers a silent and energy-saving manufactured products.
Certificate
Our service
1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots.
6.All kinds of technical documents in different languages.
After-sale Service
• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with the best price.
• An overboard engineer service is available.
Special Customized Service
1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, nameplate, and logo) as your need, and will not charge extra fee.
2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (nameplate and logo) but we will charge some extra fee for the nameplate, as the nameplate factory has the MOQ.
3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.
Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange accommodation, transportation, and translator. The extra cost for each will be discussed based on the local price level.
FAQ
1.Why customer choose us?
DEHAHA COMPRESSOR ZheJiang CO.,LTD.with 24 years old history,we are specialized in Rotary Screw Air Compressor.Germany Standard and 13 years exporting experience help us won more than 30 loyal foreign agents.We warmly welcome your small trial order for quality or market test.
2.Are you a manufacturer or trading company?
We are professional manufacturer with big modern factory in HangZhou,China,with professional design team.Both OEM & ODM service can be accepted.
3.Where is your factory located? How can I visit there?
Our factory is located in HangZhou City, ZheJiang Province, China. We can pick up you from ZheJiang , it’s about 1 hour from ZheJiang Xihu (West Lake) Dis. Airport to our factory.Warmly welcome to visit us!
4.What’s your delivery time?
380V 50HZ we can delivery the goods within 14 days. Other electricity or other color we will delivery within 22 days,if urgently order,pls contact our sales in advance.
5.How long is your air compressor warranty?
One year for the whole machine and 2 years for screw air end, except consumable spare parts and we can provide some spare parts of the machines.
6.How does your factory do regarding quality control?
Quality is everything. we always attach great importance to quality controlling from the very beginning to the very end. Our factory has gained ISO9001:2015 authentication and CE certificate.
7.How long could your air compressor be used?
Generally, more than 10 years.
8. What’s payment term?
T/T,L/C,D/P,Western Union,Paypal,Credit Card,and etc.Also we could accept USD, RMB, Euro and other currency.
9.How about your customer service?
24 hours on-line service available.48 hours problem solved promise.
10.How about your after-sales service?
(1) Provide customers with installation and commissioning online instructions.
(2) Well-trained engineers available to overseas service.
(3) CHINAMFG agents and after service available.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-19
China Custom 4936049 High Quality Air Compressor Air Pump 4bt 6bt Isbe Isde Qsb Diesel Engine Parts OEM Factory Manufacture 3957728 wholesaler
Product Description
Product Description
HangZhou ZeQi Pump Industry and Manufacture has build 3 production line for produce water pump, oil pump, air compressor, which are suitable for the following engine type: 4BT3.3, 6BT5.9, 6CT8.3, L8.9, M11, NT855, K19, K38, K50, X15, FOTON, ISF, ISBE, ISDE, ISCE, ISLE, ISM11, ISX15, B3.3, QSB3.3, QSB5.9, QSB6.7, QSC8.3, QSL, QSM11, QSX15 and so on.
ZeQi Enterprise Purpose: Quality First, Customer First, Customer satisfaction is our CHINAMFG pursuit.
Packaging & Shipping
1. Each oil pump in 1 single engine parts paper box
2. Each 8 or 10 pcs oil pump in 1 big paper box
3. Pallet, wooden box, container
4. Sea transport, air transport, land transport
Company Profile
Our Advantages
We are factory with more than 20 years manufacture and international business experience.
FAQ
Question 1:
How to buy from us?
Please inform us the part number you need. We will quote the correct price and discuess details.
If you don’t know the part number, please provide parts name and engine series number,we will check the part number through professional system. Question 2:
How long is the delivery time?
Based on the order quantity, normally the delivery time is 10 days.
Question 3
How about Payment Methods?
We prefer T/T(30/70) payment method: 30 percent pre-payment as deposit, after goods ready, 70% payment before shipping.
| After-sales Service: | 6 Month |
|---|---|
| Warranty: | 6 Month |
| Material: | Steel |
| Certification: | TS16949, ISO9001, CE, RoHS, E-Mark, COP, CCC |
| Delivery Term: | 7-10 Days |
| Fob Port: | Guangzhou, Shuanghai, Ningbo, Qingdao |
| Samples: |
US$ 125/Piece
1 Piece(Min.Order) | |
|---|
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-18
China Standard CHINAMFG Air Tools Portable Industrial Compressors 1800W 2.5HP 50L Electric Oil Free Air Compressor with high quality
Product Description
FIXTEC Air Tools Portable Industrial Compressors 1800W 2.5HP 50L Electric Oil Free Air Compressor
Main Products
View more products,you can click product keywords…
| Main Products | ||
| Power Tools | Bench Tools | Accessories |
| Hand Tools | Air Tools | Water Pumps |
| Welding Machine | Generators | PPE |
Product Description
EBIC Tools is established in 2003, with rich experience in tools business, FIXTEC is our registered brand. One-stop tools station, including full line of power tools, hand tools, bench tools, air tools, welding machine, water pumps, generators, garden tools and power tools accessories etc.
|
Model NO. |
FAC25501 |
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Brand |
FIXTEC |
|
Certificate |
CE/ROHS/GS |
|
Power |
1800W, 2.5HP |
|
Tank size |
50L |
|
Air delivery |
206L/min |
|
Pressure |
8 bar(115psi) |
|
Speed |
2850RPM |
|
Package |
Brown box |
|
Carton size |
81x33x69cm |
|
QTY/CTN |
1PC |
|
NW./GW. |
35KG/37KG |
Recommended products
Customer Evaluation
Company Profile
FAQ
FIXTEC team is based in China to support global marketing and we are looking for local distributors as our long term partners,Welcome to contact us!
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Samples: |
US$ 88.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
editor by CX 2023-10-18