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China manufacturer Direct Drive Silent Stationary Dry Oil Free Rotary Screw Air Compressors Manufacturer air compressor price

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome

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air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

water_lubrication_air_compressor
editor by lmc 2025-03-03

China wholesaler Industrial Energy Saving Electric Variable Frequency Converter Drive 132kw 175HP Inverter Direct Driven Double Screw Type Air Compressor 12v air compressor

Product Description

Product Details

Product Features

PM VSD screw air compressor, is a type of screw air compressor that employs permanent magnet synchronous motor (PMSM) and frequency conversion speed control technology.
The main advantages of this screw air compressors are:
Energy saving and high efficiency: Compared with traditional asynchronous motors, permanent magnet inverter motors have higher energy utilization efficiency, and can maintain high power utilization and output power stability under both full load and partial load conditions.

Stable operation: the frequency converter can control a smoother start of the compressor, reduce the impact on the supporting power grid and the mechanical wear and tear of the machine itself, to extend the service life of the equipment.

Low noise: inverter operation can effectively reduce the noise level of the compressor at low load.

Intelligent: Equipped with an intelligent control system, the permanent magnet inverter motor can accurately control the compressor’s working status, distribute the load and achieve more efficient energy use.

Lower maintenance costs: when start-up, frequency conversion air compressor reduces the impact on the power grid and mechanical parts of the equipment, the service life is greatly increased of the compressor’s parts (the motor contactor, motor bearings, host bearings). Energy efficient controller makes the air compressor be in the loading state when at most working time, the relevant solenoid valves and pneumatic components have greatly reduced the number of actions, the failure rate of electrical and mechanical parts is greatly reduced.

Model List

Technical Parameters Of PM VSD Screw Air Compressor -JXPMX Series

This series adopt direct drive mode and variable frequency startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional

Model	Pressure (MPa)	Pressure (psi)	FAD (m³/min)	FAD (CFM)	Power (kW/hp)	Dimension (mm)	Noise (dB)	Weight (Kg)	Pipe Diameter
JX-6APMX	0.8	116	0.68	24	4.5/ 6	800500750	≤58±2	103	G3/4
JX-10APMX	0.8	116	1.1	38.8	7.5/ 10	800600860	≤60±2	120	G1/2
	1	145	0.9	31.8
	1.3	188	0.7	24.7
JX-15APMX	0.8	116	1.7	60	11/ 15	10507501040	≤62±2	180	G3/4
	1	145	1.6	56.5
	1.3	188	1	35.3
JX-20APMX	0.8	116	2.4	84.7	15/ 20	10507501040	≤65±2	207	G3/4
	1	145	2.2	77.7
	1.3	188	1.8	63.6
JX-30APMX	0.8	116	3.5	123.6	22/ 30	11608001180	≤65±2	280	G1
	1	145	3	105.9
	1.3	188	2.5	88.3
JX-40APMX	0.8	116	5.2	183.6	30/ 40	12509501270	≤65±2	360	G1
	1	145	4.3	151.8
	1.3	188	3.2	113
JX-50APMX	0.8	116	6.1	215.4	37/ 50	12509501270	≤66±2	438	G1 1/2
	1	145	5.3	187.1
	1.3	188	4.6	162.4
JX-60APMX	0.8	116	7.4	261.3	45/ 60	125010001370	≤68±2	486	G1 1/2
	1	145	6.8	240.1
	1.3	188	5.7	201.3
JX-75APMX	0.8	116	9.5	335.4	55/ 75	160011401530	≤70±2	998	G2
	1	145	8.2	289.5
	1.3	188	6.8	240.1
JX-100APMX	0.8	116	12.2	430.8	75/ 100	175012401600	≤70±2	1096	G2
	1	145	10.9	384.9
	1.3	188	9.1	321.3
JX-125APMX	0.8	116	15.3	540.2	90/ 125	235014501830	≤82±2	1320	G2
	1	145	13.4	473.2
	1.3	188	11.6	409.6
JX-150APMX	0.8	116	19.8	699.1	110/ 150	255016801900	≤82±2	2680	DN80
	1	145	16.4	579.1
	1.3	188	14.5	512.0
JX-175APMX	0.8	116	23	812.1	132/ 175	255016801900	≤82±2	2900	DN80
	1	145	19.5	688.5
	1.3	188	16.2	572.0
JX-200APMX	0.8	116	27.2	960.4	160/ 200	305019002000	≤84±2	4150	DN80
	1	145	22.6	798.0
	1.3	188	21.2	748.6
JX-250APMX	0.8	116	30	1059.3	185/ 250	305019002000	≤84±2	4320	DN80
	1	145	27.2	960.4
	1.3	188	23.3	822.7
JX-270APMX	0.8	116	33	1165.2	200/ 270	362022002250	≤86±2	5350	DN100
	1	145	29	1571.0
	1.3	188	25.4	896.9
JX-300APMX	0.8	116	38	1341.8	220/ 300	362022002250	≤86±2	5600	DN100
	1	145	32	1129.9
	1.3	188	28.6	1009.9
JX-340APMX	0.8	116	43	1518.3	250/ 340	362022002250	≤86±2	5960	DN100
	1	145	37.5	1324.1
	1.3	188	31.2	1101.7

Presentation of all aspects

In our product showcase, the air compressor stands as a testament to our commitment to precision work for better quality. Every component, from the robust motor to the intricate valves, is crafted with meticulous attention to detail in our specialized workshops.
Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.

Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.

Our factory integrates advanced machinery to craft top-quality air compressors. Laser cutting and bending machines create precise metal components, while welding builds a durable structure. Test equipment ensures performance and safety, spray booths protect and enhance aesthetics, and efficient forklift handling streamlines production, delivering reliable products to our customers.

Customer testimonials overwhelmingly reflect high satisfaction with our air compressor products and service. Clients are consistently impressed by the durability and performance of our air compressors, noting their superior quality and suitability for various industrial needs. Ease of installation, impressive power output, and the smooth operation of our machines are frequently highlighted as key attributes.

Air compressors play a key role in many scenarios. In laboratory gas supply, they ensure precise and stable air pressure; in automotive spraying and metal stamping, they provide efficient power to improve production efficiency. In wood processing and rock drilling, air compressors drive tools to realize precise operation; in plastic production lines, stable airflow helps molding to ensure product quality. These application scenarios fully demonstrate the indispensability of air compressors in modern industrial production.

At exhibitions and customer visits, we carefully demonstrate the outstanding performance and innovative technology of our air compressors, allowing visitors to experience the advantages of their use in a wide range of industrial applications. From laboratory gas supply to automotive spraying, from metal stamping to wood processing to plastics production, the power and flexibility of air compressors were demonstrated in all aspects. Through on-site demonstrations and interactive exchanges, we not only enhanced our customers’ understanding of the product performance, but also collected valuable feedback

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air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

Check the power source and ensure the compressor is properly plugged in.
Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

Ensure the compressor’s cooling system is clean and unobstructed.
Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
Verify that the compressor is not being operated in an excessively hot environment.
Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

air compressors
editor by lmc 2025-02-25

China Hot selling 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor wholesaler

Product Description

In response to market requirements, CHINAMFG company has launched oil-free screw air compressors, which are classified into oil-free piston machines, oil-free water-lubricated screw air compressors, and dry oil-free air compressors. There are many products. Welcome to consult.

Our advantages

1. Imported top-grade main machine, as the third generation product of state-of -the art brand the world, with asymmetrical 5:6 tooth rotor, is provided with outstanding performance and high efficiency far beyond other similar-type brand.

2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.

3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.

4 .Imported oil filter, oil gas separation filter element, ternary separation, ensure oil content less than 0.001ppm, the trunk adopts metal pipe, safe for long -term operation without leakage or deformation, the V type drive belt is imported from Germany, and has a service life more than10000hous.

5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.

6.Valve-free oil system design, achieving a safer and more reliable operation of the whole machine, main machine adopts imported special compressor oil, reducing leakage inside and outside the compressor, improving efficiency of main machine and prolonging service life.

Product Parameters

Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua
Model Modelo	Working Pressure		Air Delivery		Motor Power	Dimension(mm)			Weight(kg)	Output pipe Diameter
	psig	bar	cfm	m3/min	kw/hp	L	W	H
ZW-7A	100	7	38.8	1.1	7.5/10	1300	800	1300	500	3/4″
	116	8	35.3	1
	145	10	30	0.85
	181	12.5	24.7	0.7
ZW-11A	100	7	63.6	1.8	11/15/	1300	800	1300	540	1″
	116	8	58.3	1.65
	145	10	53	1.5
	181	12.5	45.9	1.3
ZW-15A	100	7	84.7	2.4	15/20	1620	1004	1410	650	1″
	116	8	77.7	2.2
	145	10	74.2	2.1
	181	12.5	63.6	1.8
ZW-18A	100	7	109.5	3.1	18.5/25	1600	910	1350	840	1″
	116	8	102.4	2.9
	145	10	95.3	2.7
	181	12.5	81.2	2.3
ZW-22A	100	7	134.2	3.8	22/30	1450	1000	1560	870	1″
	116	8	127.1	3.6
	145	10	113	3.2
	181	12.5	88.3	2.5
ZW-30A	100	7	187.1	5.3	30/40	1950	1050	1432	980	11/4″
	116	8	176.6	5
	145	10	151.8	4.3
	181	12.5	127.1	3.6
ZW-37A	100	7	233	6.6	37/50	1700	1100	1630	1000	11/4″
	116	8	218.9	6.2
	145	10	201.3	5.7
	181	12.5	162.4	4.6
ZW-45A	100	7	282.5	8	45/60	2150	1300	1590	1060	11/2″
	116	8	271.9	7.7
	145	10	243.6	6.9
	181	12.5	211.9	6
ZW-55A	100	7	370.8	10.5	55/75	2200	1400	1540	1250	2″
	116	8	346	9.8
	145	10	307.2	8.7
	181	12.5	257.8	7.3
ZW-75A	100	7	480.2	13.6	75/100	2400	1450	1740	1480	2″
	116	8	459	13
	145	10	409.6	11.6
ZW-90A	100	7	572	16.2	90/120	2550	1400	1605	2030	DN50
	116	8	547.3	15.5
	145	10	494.3	14

Detailed Photos

Brief Introduction of screw air compressor:
Air end	Germany Technology. 30 Years Designed Lifetime
Motor Efficiency Class	Ultraefficient/IE3/IE4 as per your required
Motor Protection Class	IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor)
Inverter	Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy
Warranty	5 Years for The Air End, and 2 Years for The Whole
Voltage	380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok
Delivery time	7-15 days
Certificate	CE/SGS/ISO9001/ASME
After-sales service	we have our professional after-sales technician to instruct the installation of the whole screw air compressor

Main configuration

1 Motor- Germany

2 screw(air end)- Germany

3 Oil filter- Germany

4 Solenoid valve- Japan
5 Combination valve- Austria

6 AC contactor- Germany

7 Gas cooler- HangZhou, China

8 Oil cooler- HangZhou, China

9 Pressure controller- Japan

We offer free pipe and valves for installation and installation diagram

Company Profile

Brief introduction of factory:
1. our factory was established in 1985 which is specilized in manufacturing various types of air compressor and accessories.
2. our factory accept OEM air compressor power from 5.5kw to 315kw, 5hp to 355hp ;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Promises Every Machine Will Run Well More Than 15 years

After-sales Service:	Support Online and Local Service
Warranty:	2 Year for The Screw and 1 Year for The Whole Mach
Lubrication Style:	Lubricated
Cooling System:	No
Power Source:	AC Power
Cylinder Position:	Horizontal

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Hot selling 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor wholesaler
editor by CX 2024-02-08

China manufacturer 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor mini air compressor

Product Description

Our advantages

2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.

3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.

5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.

Product Parameters

Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua
Model Modelo	Working Pressure		Air Delivery		Motor Power	Dimension(mm)			Weight(kg)	Output pipe Diameter
	psig	bar	cfm	m3/min	kw/hp	L	W	H
ZW-7A	100	7	38.8	1.1	7.5/10	1300	800	1300	500	3/4″
	116	8	35.3	1
	145	10	30	0.85
	181	12.5	24.7	0.7
ZW-11A	100	7	63.6	1.8	11/15/	1300	800	1300	540	1″
	116	8	58.3	1.65
	145	10	53	1.5
	181	12.5	45.9	1.3
ZW-15A	100	7	84.7	2.4	15/20	1620	1004	1410	650	1″
	116	8	77.7	2.2
	145	10	74.2	2.1
	181	12.5	63.6	1.8
ZW-18A	100	7	109.5	3.1	18.5/25	1600	910	1350	840	1″
	116	8	102.4	2.9
	145	10	95.3	2.7
	181	12.5	81.2	2.3
ZW-22A	100	7	134.2	3.8	22/30	1450	1000	1560	870	1″
	116	8	127.1	3.6
	145	10	113	3.2
	181	12.5	88.3	2.5
ZW-30A	100	7	187.1	5.3	30/40	1950	1050	1432	980	11/4″
	116	8	176.6	5
	145	10	151.8	4.3
	181	12.5	127.1	3.6
ZW-37A	100	7	233	6.6	37/50	1700	1100	1630	1000	11/4″
	116	8	218.9	6.2
	145	10	201.3	5.7
	181	12.5	162.4	4.6
ZW-45A	100	7	282.5	8	45/60	2150	1300	1590	1060	11/2″
	116	8	271.9	7.7
	145	10	243.6	6.9
	181	12.5	211.9	6
ZW-55A	100	7	370.8	10.5	55/75	2200	1400	1540	1250	2″
	116	8	346	9.8
	145	10	307.2	8.7
	181	12.5	257.8	7.3
ZW-75A	100	7	480.2	13.6	75/100	2400	1450	1740	1480	2″
	116	8	459	13
	145	10	409.6	11.6
ZW-90A	100	7	572	16.2	90/120	2550	1400	1605	2030	DN50
	116	8	547.3	15.5
	145	10	494.3	14

Detailed Photos

Brief Introduction of screw air compressor:
Air end	Germany Technology. 30 Years Designed Lifetime
Motor Efficiency Class	Ultraefficient/IE3/IE4 as per your required
Motor Protection Class	IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor)
Inverter	Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy
Warranty	5 Years for The Air End, and 2 Years for The Whole
Voltage	380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok
Delivery time	7-15 days
Certificate	CE/SGS/ISO9001/ASME
After-sales service	we have our professional after-sales technician to instruct the installation of the whole screw air compressor

Main configuration

1 Motor- Germany

2 screw(air end)- Germany

3 Oil filter- Germany

4 Solenoid valve- Japan
5 Combination valve- Austria

6 AC contactor- Germany

7 Gas cooler- HangZhou, China

8 Oil cooler- HangZhou, China

9 Pressure controller- Japan

We offer free pipe and valves for installation and installation diagram

Company Profile

After-sales Service:	Support Online and Local Service
Warranty:	2 Year for The Screw and 1 Year for The Whole Mach
Lubrication Style:	Lubricated
Cooling System:	No
Power Source:	AC Power
Cylinder Position:	Horizontal

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China manufacturer 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor mini air compressor
editor by CX 2024-02-07

China wholesaler Textile Industry 415V 0.6MPa 110kw Direct Drive Screw Air Compressor manufacturer

Product Description

Product information
Direct Drive 415V 0.6mpa 110KW Screw air compressor For Textile industry

Model	120A	150A	175A	200A	250A	300A	350A	380A	425A
Power (KW)	90	110	132	160	185	220	250	280	315
Free air deliver /Discharge pressure (m3/min/Mpa)	17.2/0.7	21.5/0.7	25.6/0.7	30.0/0.7	34.2/0.7	42.8/0.7	45.0/0.7	49.2/0.7	58.2/0.7
	16.5/0.8	20.5/0.8	24.0/0.8	29.0/0.8	33.0/0.8	40.0/0.8	43.1/0.8	48.0/0.8	55.5/0.8
	15.0/1.0	19.0/1.0	22.0/1.0	26.2/1.0	30.0/1.0	36.5/1.0	39.5/1.0	13.2/1.0	51.0/1.0
	13.0/1.2	17.5/1.2	19.0/1.2	24.5/1.2	28.0/1.2	34.0/1.2	36.3/1.2	40.5/1.2	45.3/1.2
Lubricant(L)	72	90		110			150
Noise level(Db)	72±2		75±2						84±2
Drive method	Direct drive
Electricity (V/ph/Hz)	380/3/50
Starting method	Y- △ Starter
Dimension: length/width/height (mm)	2200	2600	2600	2700	2700	3200	3200	3200	4200
	1350	1450	1450	1700	1700	1950	1950	1950	2250
	1850	2000	2000	2300	2300	2450	2450	2450	2350
Weight(kg)	2080	2850	3220	3850	4350	4650	5600	7900	9200
Air outlet diameter (inch)	2″	DN65			DN85			DN100

Compressor features

1. Single screw with low noise, Super Silenced Enclosure
2. Elegant compact design. Fully open access door to inner
3. 100% Continuous duty operation. Load/ No Load operation
4. Machine was CE and UL certificated. Machines under ISO9001 quality management standard system
5. LCD control panel with easy use and read. PLC control for load/ no load and auto shut-off according to the air flow which save much energy
6. 1 year full machine warranty, 3years air end warranty.
7. Progressive Adaptive Control ( PAC ) Protection continuously monitors key operating parameters and adapts to prevent unexpected downtime
8. Sequential Cooling System, significantly improves efficency, serviceability improves efficiency, serviceability and noise level
9. V-Shield Technology, provides a totally integrated, leak-free design
10. AIRHORSE screw air compressor selling all over the world, we can supply different electricity

such as:

380V 50HZ 3PH
220V 60HZ 3PH
440V 60HZ 3PH
415V 50HZ 3PH
230V 60HZ 3PH
460V 60HZ 3PH

Techinical data

3. Our Services

For compressor After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.

• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.

• Over board engineer service is available.

Special Customized Service

1) Full OEM

• Quantity: at least 5 pcs

• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.

2) Half OEM

• Quantity: no limit

• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.

3) Logo OEM

• Quantity: no limit

• Only the logo will be changed to yours, and no extra fee will be charged.

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FAQ
1. who are you guys?
We are based in ZheJiang , China, start from 2018,sell to Southeast Asia(20.00%),South Asia(15.00%),South America(10.00%),Central America(10.00%),Mid East(10.00%),Eastern Europe(8.00%),North America(5.00%),Oceania(5.00%),Africa(5.00%),Western Europe(3.00%),Southern Europe(3.00%),Eastern Asia(2.00%),Northern Europe(2.00%),Domestic Market(2.00%). There are total about 11-50 people in our office.

2. how can you guarantee your product quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can I buy from you?
Screw Air Compressor/ Rotary Screw Air Compressor/ Air Compressor/ Screw Compressor/ Compressor Spare Parts etc

4. why should I buy from you not from other suppliers?
OEM manufacturer
Accept customized
Small MOQ
Short delivery time

5. what services can you provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	1 Year
Warranty:	1 Year
Lubrication Style:	Lubricated

Samples:	US$ 6200/Set 1 Set(Min.Order) \| Order Sample

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China wholesaler Textile Industry 415V 0.6MPa 110kw Direct Drive Screw Air Compressor manufacturer
editor by CX 2024-01-17

China Professional Super Quiet 7 Bar 8 Bar 10 Bar Direct Drive 37 Kw 50 HP Water-Lubricated Oil-Free Rotary Single Screw Type Pm VSD Air Compressor with Great quality

Product Description

2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)

1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.

2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.

3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.

4. No Gearbox No need for associated oil lubrication.

5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.

Product Parameters

Product Description

Company Profile

Hot Sale Products

2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor

2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor

Main Product

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

After-sales Service:	24*7 Online Services and Video Guide
Warranty:	1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China Professional Super Quiet 7 Bar 8 Bar 10 Bar Direct Drive 37 Kw 50 HP Water-Lubricated Oil-Free Rotary Single Screw Type Pm VSD Air Compressor with Great quality
editor by CX 2023-11-09

China Best Sales 11 Kw 15 HP Professional Manufacturer 7 Bar 8 Bar 10 Bar Electric Stationary Air/Water Cooling Direct Drive Oil Less Rotary Single Screw Pm VSD Air Compressor with Good quality

Product Description

2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)

4. No Gearbox No need for associated oil lubrication.

Product Parameters

Product Description

Company Profile

Hot Sale Products

2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor

2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor

Main Product

What we can supply:

After-sales Service:	24*7 Online Services and Video Guide
Warranty:	1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China Best Sales 11 Kw 15 HP Professional Manufacturer 7 Bar 8 Bar 10 Bar Electric Stationary Air/Water Cooling Direct Drive Oil Less Rotary Single Screw Pm VSD Air Compressor with Good quality
editor by CX 2023-11-07

China best 450kw Water Cooling Variable Speed Drive Energy Saving Industrial Oil Free Dry Twin Screw Air Compressor arb air compressor

Product Description

	Specification(VSD series)
	Model	Capacity M³/min	Power kw	Noise level db	Weight KG
	Model	3.5~10bar	Power kw	Noise level db	Water Cooling	Air Cooling
OFA1VSD	OFA15VSD	1.1-3.3	15	74		930
	OFA22VSD	4.5-5.6	22	74		1150
	OFA30VSD	4-6.6	30	74		1300
	OFW37VSD	5-8.4	37	74		1600
	OFW45VSD	6.1-11.1	45	74		1750
OFA2VSD	OFA55VSD	7.3-9.4	55	74		1900
	OFA75VSD	10.7-12.4	75	74		2630
	OFA90VSD	12.7-15.4	90	74		2700
OFA3VSD	OFA110VSD	16.0-19.5	110	74
	OFA132VSD	18.8-21.8	132	74		4300
	OFA160VSD	24.0-29.6	160	74		4300
OFA4VSD	OFA200VSD	12.2-36.6	200	74
	OFA250VSD	14.2-41.8	250	74		6950
	OFA275VSD	15.8-47.4	275	74
	OFA315VSD	45.0-52.1	315	74		6950
OFA5VSD	OFA355VSD	50.4-57.5	355	74
OFW1VSD	OFW37VSD	2-5.9	37	74
OFW1VSD	OFW45VSD	2.3-7	45	74
OFW2VSD	OFW55VSD	4.5-8.8	55	74
	OFW75VSD	4.5-13.2	75	74	2170
	OFW90VSD	4.5-15.5	90	74	2220
OFW3VSD	OFW110VSD	6.4-19.1	110	74
	OFW132VSD	7.7-22.4	132	74	3500
	OFW160VSD	14.5-42.9	160	74	3500
OFW4VSD	OFW200VSD	18-36.1	200	74
	OFW250VSD	19.-38.4	250	74	6400
	OFW275VSD	20.0-41.0	275	74
	OFW315VSD	46.0-50.9	315	74	6650
OFW5VSD	OFW355VSD	50.4-56.3	355	74	6950
	OFW400VSD	55.8-62.1	400	74	7060
	OFW450VSD	63.8-76.5	450	74	8400
	OFW500VSD	73.1-83.9	500	74	8400
	OFW630VSD	89.0-102.9	630	74	9125
	OFW750VSD	101.8-122.8	750	74	9225

Company Profile

ZheJiang Napu compressor Technology Co.,LTD was established in 2012 based in ZheJiang ,specializing in oil-free rotary screw air compressors, offering a wide range of products from airends to compressors .
With over 10 years experience in oil free screw air compressor. NAPU Compressor is compliant with ISO 8573-1, Class 0 standard and audited by TUV Rheinland and China National Quality Inspection Center of Compressor and Refrigerator.
The company is also compliant with ISO 9001:14001 and is CHINAMFG in the domestic market for its quality-driven culture. The oil-free compressors manufactured by the company are used in a variety of sectors including some of our valued clients like CASC-China Aerospace Science Corporation, NORINCO-China North Industries Group, CNNC-China National Nuclear Group, CHANG AN AUTO, SINOPHARM, BYD and CALT and Sino-Chemical etc.
Continuous improvement in productivity and efficiency is our goal, and we continue to offer an extensive services including our own branded oil-free compressor package as well as after-sales services for other leading brands.

Product Features

1. In house designed airend
2. 100% oil free air certified by Germany TUV.
3. Double-layer structure to reduce he noise.
4. Air Cooling and Water cooling are available.
5. VSD control are available.
6.Touch Screen PLC with preset running schedule, more intelligent control.
7.OEM&ODM service are accepted

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.

Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.

Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.

Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO and certificate as clients’ demande.

Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.

Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.

After-sales Service:	Online Support
Warranty:	12 Months
Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal

Customization:	Available \|

air compressor

Can air compressors be used for gas compression and storage?

Gas Compression:

Gas Storage:

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

China best 450kw Water Cooling Variable Speed Drive Energy Saving Industrial Oil Free Dry Twin Screw Air Compressor arb air compressor
editor by CX 2023-11-02

China manufacturer CHINAMFG Quality Direct Drive Oil Free Industrial Screw High Pressure Air Compressor arb air compressor

Product Description

Screw Air Compressor

Screw Air Compressor A Series
Model		BD-10A	BD-15A	BD-20A	BD-30A	BD-40A	BD-50A
Air Volumn(m³/h) Air Pressure(Mpa)		1.35/0.7	1.8/0.7	2.5/0.7	3.8/0.7	5.2/0.7	6.5/0.7
		1.2/0.8	1.6/0.8	2.3/0.8	3.4/0.8	5.0/0.8	6.1/0.8
		1.0/1.0	1.3/1.0	2.0/1.0	3.1/1.0	4.3/1.0	5.5/1.0
		0.8/1.2	1.0/1.2	1.7/1.2	2.7/1.2	3.8/1.2	4.9/1.2
Ambient Temperature		-5~+45ºC
Cooling Way		Air Cooling
Discharge Temperature		Ambient Temperature<15ºC
Lubrication – oil		6L	12L	18L	20L	20L	20L
Noise		66±2			68±2
Driving Way		Belt Drive			Direct Drive
Electricity		380V 3PH 50Hz
Power		7.5KW	11KW	15KW	22KW	30KW	37KW
Starting Method		Star-Delta Starting
Dimension	L	960mm	1100mm	1100mm	1380mm	1500mm	1500mm
	W	580mm	710mm	710mm	850mm	1000mm	1000mm
	H	770mm	1100mm	1100mm	1250mm	1350mm	1350mm
Net Weight		178KG	327KG	337KG	500KG	683KG	683KG
Outlet Pipe Diameter		1/2”	1”	1”	5/4”	3/2”	3/2”

Direct drive screw air compressor

Connet with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more table and get longer life.

Company Profile

PRODUCT SHOWROOM:

MEETING ROOM:

FACTORY VIEW:

TRADE SHOWS:

FAQ

Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.

Q2:Where is your factory located? How can I visit there?
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.

Q3. What is your terms of packing?

A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.

Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU.

Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components.

Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.

Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them.

After-sales Service:	Online Service
Warranty:	12 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	Diesel Engine
Cylinder Position:	Horizontal

Customization:	Available \|

air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

	Water-Lubricated Air Compressors	Oil-Lubricated Air Compressors
Lubrication Method	Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation.	Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance	Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern.	Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance	Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality.	Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact	Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills.	Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China manufacturer CHINAMFG Quality Direct Drive Oil Free Industrial Screw High Pressure Air Compressor arb air compressor
editor by CX 2023-10-21