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China wholesaler Top of The Line 400kg 11kw Box Type Oil Free Silent Air Compressor, with a One-Year Warranty for Direct Manufacturer Sales. Medical Chemical Laboratory lowes air compressor

Product Description

specifications HK-Z12/08-S1
Exhaust volume m ³/ min 1.2
Power(KW) 11
pressure
(Mpa)
0.8/1.0
External dimensions 1170*700*1080
host
(Pcs)
2*06
noise
dB
62±2
weight
(KG)
400
outlet size 1″
notes box-type

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HangZhou CHINAMFG Oil Free Compressor Co., Ltd. was established in 2016. The factory is located in the famous oil free compressor production base in China (HangZhou), providing safe and reliable medical grade 0 oil free vortex air compressors to meet various application industries, including medical gas, pharmaceuticals, food and beverage, cosmetics, electronic industry, chemical industry, laboratory, biological fermentation,  environmental protection, and other general industries. 

Why choose CHINAMFG air compressor
1. Products have past the German TUV classo, IP67, EMC and salt spray test certification.
2. Oil free, to avoid oil leakage problem completely and oil in the compressed ai.
3.Avoid regularly clean oil discharge and waste oil processing of environmental protection, to achieve zero emissions.
4.Continuous scroll, high efficiency , low energy consumption.
5.Easy maintenance, less time consuming, it only takes 2 hours each year for preventive maintenance.
6.Failure rate is low, without oil emulsification phenomenon, maintenance is convenient and simple.
7.Dynamic and static scroll does not contact during working, low vibration, low noise.
8.Scroll air end has simple structure, less parts, less wearing parts, greatly reduces the possibility replacing parts, with high durability.Robust structure design high quality air supply capa bitity can improve reliability
Machine Parts

Serial Number specifications Exhaust volume m ³/ min Power(KW) pressure
(Mpa)
External dimensions host
(Pcs)
noise
dB
weight
(KG)
outlet size
 
notes
 
1 HK-D04/08-S1 0.4 3.7 08./1.0 730*610*880 1*04 55±2 200 3/4ball valve box-type
 
2 HK-D04/08-J3 0.4 3.7 08./1.0 1300*840*1480 1*04 55±2 300 3/4ball valve External integrated

200L

3 HK-D04/08-S2 0.4 3.7 08./1.0 1000*700*1500 1*4 55±2 350 3/4ball valve Built in integrated

50L

4 HK-D06/08-S1 0.6 5.5 08./1.0 730*610*880 1*06 58±2 210 3/4ball valve box-type
5 HK-D06/08-J3 0.6 5.5 08./1.0 1300*840*1480 1*06 58±2 310 3/4ball valve External integrated

200L

6 HK-D06/08-S2 0.6 5.5 08./1.0 1000*700*1500 1*06 58±2 360 3/4ball valve Built in integrated

50L

7 HK-Q08/08-S1 0.8 7.5 08./1.0 1170*700*1080 2*04 60±2 380 1″ box-type
8 HK-Q08/08-J7 0.8 7.5 08./1.0 1755*840*1640 2*04 60±2 480 1″ External integrated

200L

9 HK-Q08/08-J8 0.8 7.5 08./1.0 1700*800*1700 2*04 60±2 500 1″ Built in integrated

200L

10 HK-Z12/08-S1 1.2 11 08./1.0 1170*700*1080 2*06 62±2 400 1″ box-type
11 HK-Z12/08-J7 1.2 11 08./1.0 1755*840*1640 2*06 62±2 500 1″ External integrated

200L

12 HK-Z12/08-J8 1.2 11 08./1.0 1700*800*1700 2*06 62±2 550 1″ Built in integrated

200L

13 HK-Q16/08-S1 1.6 15 08./1.0 1100x700x1750 4*04 65±2 500 1″ box-type
14 HK-Z18/08-S1 1.8 16.5 08./1.0 1170*700*1550 3*06 65±2 600 1″ box-type
15 HK-Z24/08-S1 2.4 22 08./1.0 1550*1140*1075 4*06 68±2 800 1.5″ box-type
16 HK-Z30/08-S1 3 27.5 08./1.0 1550*1140*1550 5*06 70±2 1080 1.5″ box-type
17 HK-Z36/08-S1 3.6 33 08./1.0 1550*1140*1550 6*06 70±2 1200 1.5″ box-type
18 HK-Z42/08-S1 4.2 38.5 08./1.0 2150*1450*15800 7*06 72±2 1400 2.0″ box-type
19 HK-Z48/08-S1 4.8 44 08./1.0 2150*1450*1580 8*06 72±2 1500 2.0″ box-type
20 HK-Z54/08-S1 5.4 49.5 08./1.0 2150*1450*1580 9*06 72±2 1650 2.0″ box-type

 
FAQ

Q1: Are you factory or trade company?
A1: We are factory.

Q2: What the exactly address of your factory?
A2: Our factory is located in Jiabao Industrial Park, HangZhou City, ZheJiang Province, China

Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5:Are you support customization
A5:Yes, supported
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After-sales Service: 24/7 Service Support
Warranty: Unit 1 Year
Installation Type: Stationary Type
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China wholesaler Top of The Line 400kg 11kw Box Type Oil Free Silent Air Compressor, with a One-Year Warranty for Direct Manufacturer Sales. Medical Chemical Laboratory   lowes air compressorChina wholesaler Top of The Line 400kg 11kw Box Type Oil Free Silent Air Compressor, with a One-Year Warranty for Direct Manufacturer Sales. Medical Chemical Laboratory   lowes air compressor
editor by CX 2024-01-31

China Good quality New Arrival Screw Air Compressor Air Compressor with Own Spare Parts Production Line manufacturer

Product Description

Installation Instructions


Introduction of New Arrival Screw Air Compressor Air Compressor With Own Spare Parts Production Line

Feature 1: Environmental protection Accurate analysis of the internal airflow of the machine and proper use of the muffler board. The assembly of each component is controlled during the final assembly process to ensure low noise during operation. Even if the machine is placed near the work site or office, it will not cause uncomfortable reactions to the human body.
Feature 2: Easy maintenance zmjt055Reasonable layout, humanized design, mature models. Whether it’s routine maintenance or troubleshooting, it’s easy to navigate.Feature three:When the rated pressure set by the machine is reached, the compressor is unloaded.
Do not start up to more than hourly. The screw main unit sucks air in the low temperature zone to improve compression efficiency and reduce energy consumption.The product has been exported to the United States, France, Canada, Indonesia, Russia, Vietnam, Australia, South Korea, Iran and other countries, and has won unanimous praise from customers.zmwm12

Product Parameters


Parameter of New Arrival Screw Air Compressor Air Compressor With Own Spare Parts Production Line

 

Model Exhaust
pressure
(Mpa)
Exhaust
volume
(m³/min)
Power
(kw)
Noise
(db)
Weight
(kg)
Dimension
(mm)
Frequency converter
 weight(kg)
Frequency converter
 size(mm)
BK7.5-8G 0.8 1.2 7.5 72 200 800*620*800 200 800*620*800
BK7.5-8 0.8 1.2 720*700*1000 200
BK7.5-10 1 1 200
BK7.5-13 1.3 0.8 200
BK11-8G 0.8 1.7 11 72 300 1000*760*1090 300 1000*780*1090
BK11-8 0.8 1.7 290 700*670*1250 300 805*720*1250
BK11-10 1 1.5 300
BK11-13 1.3 1.2 300
BK15G 0.8 2.4 15 73 280 1000*670*1090 300 1000*780*1090
BK15-8 0.8 2.4 290 700*670*1250 300 805*720*1250
BK15-10 1 2.2 300
BK15-13 1.3 1.7 300
BK18-8 0.8 3 18.5 74 500 1080*880*1235 560 1080*970*1235
BK18-10 1 2.7 560
BK18-13 1.3 2.3 560
BK22-8G 0.8 3.6 22 74 380 1200*800*1100 390 1200*800*1100
BK22-8 0.8 3.6 540 1080*880*1235 600 1080*970*1235
BK22-10 1 3.2 600
BK22-13 1.3 2.7 600
BK30-8 0.8 5 30 75 650 1120*930*1290 740 1120*1571*1290
BK30-10 1 4.4 740
BK30-13 1.3 3.6 740
BK37-8G 0.8 6 37 76 570 1340*850*1310 820 1340*850*1310
BK37-8 0.8 6 730 1240*1030*1435 690 1240*1070*1435
BK37-10 1 5.5 690
BK37-13 1.3 4.6 690
BK45-8G 0.8 7.1 45 78 800 1480*1030*1345 1030 1480*1030*1345
BK45-8 0.8 7.1 820 1240*1030*1595 880 1240*1095*1595
BK45-10 1 6.5 880
BK45-13 1.3 5.6 880
BK55-8G 0.8 10 55 80 800 1480*1030*1345 810 1480*1030*1345
BK55-8 0.8 9.5 1200 1545*1200*1470 1270 1845*1200*1465
BK55-10 1 8.5 1270
BK55-13 1.3 7.4 1270
BK75-8 0.8 13 75 81 1470 1800*1190*1710 1470 1800*1190*1710
BK90-8 0.8 16 90 81 1520 1600
BK110&WH-8 0.8 21 110 82 2000 2100*1230*1730 2150 2600*1310*1800
BK110-8 0.8 21 2150
BK132&WH-8 0.8 24 132 82 2100 2270
BK132-8 0.8 24 2270

 


Photos of
New Arrival Screw Air Compressor Air Compressor With Own Spare Parts Production Line

After-sales Service: Have
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Good quality New Arrival Screw Air Compressor Air Compressor with Own Spare Parts Production Line   manufacturer China Good quality New Arrival Screw Air Compressor Air Compressor with Own Spare Parts Production Line   manufacturer
editor by CX 2023-11-14