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China Standard Super Quality 10HP 15HP 20HP Air CHINAMFG for Pet Bottle Blowing air compressor repair near me

Product Description

OFAC oil-free screw air compressor used Japanese Mitsui’s original technology, who is the only maintenance service provider in China.

 

TECHNICAL DATA
 
Model Power Pressure (bar) Air Flow (m3/min) Noise Level dBA Outlet Size Weight (kgs) Lubricating Water(L) Filter Element (B)-(Z) Dimension LxWxH (mm)
OF-7.5F 7.5kw 10hp 8 1.0 60 RP 3/4 400 22 (25cm) 1 1000*720*1050
OF-11F 11kw 15hp 8 1.6 63 460 1156*845*1250
OF-15F 15kw 20hp 8 2.5 65 RP 1 620 28 (50cm) 1 1306*945*1260
OF-18F 18.5kw 25hp 8 3.0 67 750 33 1520*1060*1390
OF-22F 22kw 30hp 8 3.6 68 840 33 1520*1060*1390
OF-30F 30kw 40hp 8 5.0 69 RP 11/4 1050 66 (25cm) 5 1760*1160*1490
OF-37F 37kw 50hp 8 6.2 71 1100 1760*1160*1490
OF-45S 45kw 60hp 8 7.3 74 RP 11/2 1050 88 1760*1160*1490
OF-45F 45kw 60hp 8 7.3 74 1200 1760*1160*1490
OF-55S 55kw 75hp 8 10 74 RP 2 1250 110 (50cm) 5 1900*1250*1361
OF-55F 55kw 75hp 8 10 74 2200 (50cm) 7 2350*1250*1880
OF-75S 75kw 100hp 8 13 75 1650 (50cm) 5 1900*1250*1361
OF-75F 75kw 100hp 8 13 75 2500 (50cm) 7 2550*1620*1880
OF-90S 90kw 125hp 8 15 76 2050 (50cm) 5 1900*1250*1361
OF-90F 90kw 125hp 8 15 76 2650 (50cm) 7 2550*1620*1880
OF-110S 110kw 150hp 8 20 78 DN 65 2550 130 (50cm) 12 2200*1600*1735
OF-110F 110kw 150hp 8 20 78 3500 130 3000*1700*2250
OF-132S 132kw 175hp 8 23 80 2700 130 2200*1600*2250
OF-160S 160kw 220hp 8 26 82 2900 165 2200*1600*2250
OF-185S 185kw 250hp 8 30 83 DN 100 3300 180 (50cm) 22 2860*1800*1945
OF-200S 200kw 270hp 8 33 83 3500 2860*1800*1945
OF-220S 220kw 300hp 8 36 85 4500 2860*2000*2300
OF-250S 250kw 340hp 8 40 85 4700 2860*2000*2300
OF-315S 315kw 480hp 8 50 90 5000 2860*2000*2300

 F– air cooling method     S– water cooling method

                           
The brand “OFAC” specializes in the R&D, manufacturing, sales and service of compressors, oil-free compressors and air end, special gas compressors, various air compressors and post-processing equipment, providing customers with High-quality, environmentally friendly and efficient air system solutions and fast and stable technical services.

FAQ

Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other  voltage or other color we will delivery within 30-45 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.
 
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.

Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang ,  China.

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After-sales Service: 2 Years
Warranty: 2 Years
Lubrication Style: Oil-free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Standard Super Quality 10HP 15HP 20HP Air CHINAMFG for Pet Bottle Blowing   air compressor repair near meChina Standard Super Quality 10HP 15HP 20HP Air CHINAMFG for Pet Bottle Blowing   air compressor repair near me
editor by CX 2024-02-21

China Good quality 15kw 20HP Variable Frequency Oil Free Screw Air Compressor with Great quality

Product Description

15kw 20hp variable frequency oil free screw air compressor

Motor
The motor with protection class IP54is used, the insulation class is F grade,and the bearing is made of SwedishSKF heavy bearing.

Air end
Adopting twin-screw main engine, largerotor and low speed design, new 5:6asymmetric rotor tooth profile, brandbearing, determines the excellent performance of the whole machine.

Intake valve
The red star intake valve can automaticallyadjust the gas volume according to the requirements of the system gas consumption,reducing operating costs.

MPV

Made of aluminum, it has outstanding antirust performance. With check function.The stable setting of the opening pressureensures that sufficient circulation pressureis established in the system to ensure lubrication of the machine body.

 

Cooling system
Feature:Large cooler system
Advantage:Axial flow Fan used forgood cooling effect
Benefit:Allow ambient temperature at 52″C.

Smart display screen
Feature:Intelligent control systemAdvantage:10 inch monitor to showall the date
Benefit:Simple operation and trouble free

Oil and gas separator
With the Apuda oil and gas separator,the rigorous oil and gas separationfilter can reduce the oil content of theexhaust gas in the compressor andthe fuel   consumption of the unit.

The durable pipe system
The galvanized pipe is more durable, sturdy, longer, longer, and durable.

 

Specification
Model Working Pressure Air Delivery Motor Power Type of Driving Type of Cooling Dimension(mm) Weight Output pipe
psig bar cfm m3/min kw/hp L W H (kg) Diameter
GLDS-10A 100 7 38.8 1.1 7.5/10 Driect driven Air Cooling 850 650 800 240 3/4″
116 8 35.3 1
145 10 30 0.85
181 12.5 24.7 0.7
GLDS-15A 100 7 63.6 1.8 11/15 1050 700 1000 450 3/4″
116 8 58.3 1.65
145 10 53 1.5
181 12.5 45.9 1.3
GLDS-20A 100 7 84.7 2.4 15/20 1050 700 1000 450 3/4″
116 8 77.7 2.2
145 10 74.2 2.1
181 12.5 63.6 1.8
GLDS-25A 100 7 109.5 3.1 18.5/25 1250 850 1100 620 1″
116 8 102.4 2.9
145 10 95.3 2.7
181 12.5 81.2 2.3
GLDS-30A 100 7 134.2 3.8 22/30 1250 850 1100 620 1″
116 8 127.1 3.6
145 10 113 3.2
181 12.5 88.3 2.5
GLDS-40A 100 7 187.1 5.3 30/40 1350 850 1040 680 1-1/2″
116 8 176.6 5
145 10 151.8 4.3
181 12.5 127.1 3.6
GLDS-50A 100 7 233 6.6 37/50 1550 1571 1330 850 1-1/2″
116 8 218.9 6.2
145 10 201.3 5.7
181 12.5 162.4 4.6
GLDS-60A 100 7 282.5 8 45/60 1550 1571 1330 850 1-1/2″
116 8 271.9 7.7
145 10 243.6 6.9
181 12.5 211.9 6
GLDS-75A 100 7 370.8 10.5 55/75 1950 1270 1620 1800 2″
116 8 346 9.8
145 10 307.2 8.7
181 12.5 257.8 7.3
GLDS-100A 100 7 480.2 13.6 75/100 1950 1270 1620 1900 2″
116 8 459 13
145 10 399 11.3
181 12.5 356.6 10.1
GLDS-125A 100 7 572 16.2 90/125 2450 1600 1740 1950 2″
116 8 543.8 15.4
145 10 466.1 13.2
181 12.5 395.5 11.2
Motor Efficiency Class:   Ultraefficient/IE3/IE2 as per your required
Motor Protection Class:   IP23/IP54/IP55 or as per your required
Certification:  CE/ISO9001
Voltage:  380V/3PH/50HZ/60HZ,   220V/3PH/50HZ/60HZ,   400V/3PH/50HZ/60HZ,   440V/3PH/50HZ/60HZ,   415V/3PH/50HZ/60HZ,   230V/3PH/50HZ/60HZ,  dual voltage is also ok

Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process.
Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray.
Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust.
Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control.
Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport.
Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control.
Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net.
The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration.
Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator.
Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core.
Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board.
Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace.
Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device.
Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting.
The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine.
Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting.
Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying.
Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission.
Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system.
Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion.
Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.

ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area  of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.

Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe.
Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns.
Advantages:
Large displacement: Displacement 10% higher than ordinary piston compressor.
Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.

FAQ:
Q1:Where is your factory located?
A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.

Q2:How many air compressors do you produce everyday?
A: We can produce 100 pieces everyday.

Q3: Can you use our brand?
A: Yes, OEM/ODM is available.

Q4:How about your after-sales service?
  a.Provide customers with installation and commissioning online instructions. 
  b.Well-trained engineers available to overseas service. 
  c.CHINAMFG agents and after service available.

Q5:What’s your delivery time?
Generally 15 to 20 days, if urgently order, pls contact our sales in advance.

Q4: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in Glades air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available.

5.All kinds of technical documents in different languages.

 

After-sales Service: 24 Hours Online Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

  • Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
  • Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

  • Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
  • Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

  • Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
  • Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

  • System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
  • System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Good quality 15kw 20HP Variable Frequency Oil Free Screw Air Compressor   with Great qualityChina Good quality 15kw 20HP Variable Frequency Oil Free Screw Air Compressor   with Great quality
editor by CX 2023-12-11

China best Oilless 15kw 20HP Combined Rotary Screw Air Compressor with Receiver Tank 400L and Dryer for Laser Cutting air compressor lowes

Product Description

Oilless 15KW 20HP Combined Rotary Screw Air Compressor With Receiver Tank 400L and Dryer For Laser Cutting

 

Main Features:

1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.

2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.

3.  With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.

Oil FilterGood Quality filters ensure longer working life and save the maintenance time and cost.

Stainless Steel Hoses: High and low temperature resistant, high pressure resistant. 

Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.

Air End: Imported DLOL air end, advanced profile design. 

Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.

Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment. 

Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.

Technical parameters:

Model 20A/16
Power 20HP / 15KW
Pressure 1.6MPa / 16bar
Air Flow 1.0m3/min
Dimension 1600*780*1600mm
Outlet size G3/4
Weight 415KG

Our workshop:

 

After-sales Service: Free Spare Parts
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China best Oilless 15kw 20HP Combined Rotary Screw Air Compressor with Receiver Tank 400L and Dryer for Laser Cutting   air compressor lowesChina best Oilless 15kw 20HP Combined Rotary Screw Air Compressor with Receiver Tank 400L and Dryer for Laser Cutting   air compressor lowes
editor by CX 2023-11-03

China manufacturer 220V 60Hz 15kw 20HP 16bar Laser Cutting Rotary Screw Air Compressor for 1500W Laser Cutting Machine arb air compressor

Product Description

220V 60HZ 15KW 20HP 16Bar Laser Cutting Rotary Screw Air Compressor For 1500W Laser Cutting Machine

 

Main Features:

1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.

2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.

3.  With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.

Oil FilterGood Quality filters ensure longer working life and save the maintenance time and cost.

Stainless Steel Hoses: High and low temperature resistant, high pressure resistant. 

Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.

Air End: Imported DLOL air end, advanced profile design. 

Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.

Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment. 

Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.

Technical parameters:

Model 20A/16
Power 20HP / 15KW
Pressure 1.6MPa / 16bar
Air Flow 1.0m3/min
Dimension 1600*780*1600mm
Outlet size G3/4
Weight 415KG

Our workshop:

 

After-sales Service: Free Spare Parts
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China manufacturer 220V 60Hz 15kw 20HP 16bar Laser Cutting Rotary Screw Air Compressor for 1500W Laser Cutting Machine   arb air compressorChina manufacturer 220V 60Hz 15kw 20HP 16bar Laser Cutting Rotary Screw Air Compressor for 1500W Laser Cutting Machine   arb air compressor
editor by CX 2023-10-18