Product Description
Warm Tips:
If you don’t know which model is suitable for you, please contact we without hesitation, after tell us your requirements, we shall be glad to give you our professional advise. And if all this model don’t suit for you, we have advanced software and professional team of engineers can design product for you. We have customized products for many customers, following are some projects we did before. We can provide designing data and prodcution drawings.
Advantages for our condensing unit:
1. The accessories for the unit include liquid receiver, pressure gage, pressure controller,
sight glass, filter junction box, etc
2. The copper tube of air cooled Condensina units get through the pressure test, meet
the request of normal work.
3.Every part of units is best in corrosion protection.
4. Proper structure, accurate and reliable operating system for the air cooled condensinq unit.
5. Use the high efficiency and large air volume axial fan, with low noise and eneray saving.
Main Parts Brands
Our Factory
Our Cases
Applications
FAQ
1. Who are we?
We are based in ZheJiang , China, starting from 2003, specializing in refrigeration industry for 20 years, and staff in our company is more than 100, meanwhile, our footprints are all over China, playing more and more important role in international market.
2.What can you buy from us?
Refrigeration Compressors, Condensing Units, Refrigeration Equipment, thermal insulation Sandwich Panels and other Parts, also, we provide turn-key solutions and products according to your needs.
3. Why choose us?
We can list the advantages and disadvantages of different solutions (Construction Cost, Running Cost, Maintenance Cost and etc ), which may help you make a decision.
4. How can we guarantee quality?
All parts have gone through strict test before assembly in batch, and the finished goods will go through quality test before packing and shipping, also we provide after-services both online and local technical instruction if necessary.
5. What is your standard delivery time and shipping port?
It usually takes 10~20 working days for standard parts. And for customized products, it may take 20~30 working days. Departing from ZheJiang , ZheJiang and other Ports.
| After-sales Service: | Online & Local |
|---|---|
| Temperature: | -50-10 Centigrade |
| Refrigerant: | Freon |
| Size: | Large |
| Structure: | Assembled |
| Use Nature: | Production |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
.webp)
What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
.webp)
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
.webp)
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-12-14
China Professional 0.8MPa 220V Air Dental Compressor Pump for Dental Unit arb air compressor
Product Description
0.8Mpa 220V Air Dental Compressor Pump For Dental Unit
Product Parameters
| Rated voltage | 220AC 50Hz |
| Current | 7.2A |
| Power | 1635w |
| Volume fiow | 210L/min |
| Actuating pressure | 0.5Mpa |
| Rated exhaust pressure | 0.8MPa |
| Gas holder volume | 90L |
| Noise | 68-72dB |
| Weight | 90kg |
| Size | 105*48*77cm(Wooden) |
Product Description
Feature:
1. Environmental protection: No need to add lubricating oil, produce oil-free compressed air, and eliminate the risk of pollution.
2. Low noise: suitable for various occasions requiring a quiet air source.
3. Small vibration: high-efficiency dynamic balance design, multiple shock absorption measures, and stable operation.
Packaging & Shipping
| Packing | Strong Wooden Box |
| Shipping | According to the dimension and weight of the package, we can provide different transportation plans: By DHL, FEDEX, TNT, EMS, UPS take 3-5 working days arrive; By airplane to airport, take 4-6 working days arrive; By ship to denstination port, take 15-45 working days arrive. Note: The time mentioned is just for reference. It’s different with each country. If the weight is very heavy, please contact us firstly, and we will check with our production line and inform. |
Company Profile
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2014,sell to Mid East(30.00%),Eastern Europe(20.00%),Southeast Asia(20.00%),North America(10.00%),South America(10.00%),Western Europe(10.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Dental Unit,Compressor,Curing light,Intraoral Camera,Dental Handpiece
4. why should you buy from us not from other suppliers?
-Sincerely service, Confidence guaranty, Successful cooperation;
-Manufacturer and trading integrated, covering with various kinds of dental products;
-Good quality products with ISO & CE approved;
-Competive and resonable price;
-Specific warranty.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,HKD,CNY;
Accepted Payment Type: T/T,L/C,MoneyGram,Western Union,Cash;
Language Spoken:English,Chinese
| Condition: | New |
|---|---|
| Certification: | ISO, CE |
| Application: | Dental Chair Unit |
| Nature: | Air Compressor Pump |
| Feature: | Oil Free |
| Usage Times: | Non-Disposable |
| Samples: |
US$ 455/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
.webp)
What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
.webp)
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
.webp)
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-12-13
China best Univ Mobile Diesel Screw Air Compressor for Industrial 750cfm Portable air compressor parts
Product Description
Product Description
185CFM Mobile Trailer portable Diesel Engine driven Screw Air compressor
5.2CBM , 8bar/116psi air pressure.
Use CHINAMFG 4JB1T-C engine.
With 1500hrs/12months warranty
Main Features
1.New,modern design with a more aggressive and streamlined look
2.Compact dimensions for handing ease,whilst at the same offering high performance levels
3.Environmental respect : the general acoustic pressure levelsare at the lowest levels as indicated in the current legislative limits
4.Motorization system using liquid cooling system only,which is more reliable and less noisy
5.Special”BS”sandblasting version that includes a compressed air cooling radiator and an automatic condensation separator to ensure the delivery of de-humified air.
6.Protection device for cold starting of the diesel engine.
Air compressor series
| Air compressor | |||
| Model | UDS125S | UDS185S | UDS256S |
| Type | Rotary twin screw | Rotary twin screw | Rotary twin screw |
| Free air delivery m3/min | 3.5 | 5.2 | 7.5 |
| Rated operating pressure kg/cm2 (kpa) | 7 | 8 | 8 |
| Receiver tank capacity m3 | 0.571 | 0.571 | 0.08 |
| Air outlet | x 2pcs | x3pcs | x 3pcs |
| Engine | |||
| Model | FAW 4DW91-56G2 (Water-cooled,4-stroke) |
ISUZU 4JB1-C (Water-cooled,4-stroke) |
ISUZU 4JB1T-C (Water-cooled,4-stroke) |
| Cylinders | 3 | 4 | 4 |
| Bore x stroke (mm) | 90×100 | 93×102 | 93×102 |
| Intake Method | Nature Intake | Nature Intake | Turbo charged |
| Displacement (L) | 2.54 | 2.771 | 2.771 |
| Engine Power | 41kw@2650rpm | 45kw@3000rpm | 62kw@3000rpm |
| Cooling starting method | Electrical start | Electrical start | Electrical start |
| Dimension and weight | |||
| Net weight (kg) | 720 | 1180 | 1290 |
| Packing size Lx WxH (mm) | 3100*1640*1690 | 3100*1640*1690 | 3320*1850*1750 |
| Fuel tank capacity (L) | 60 | 60 | 90 |
Continuing from the table
| Air compressor | |||
| Model | UDS390S | UDS-550S | UDS-750S |
| Type | Rotary twin screw | Rotory twin screw | Rotary twin screw |
| Free air delivery m3/min | 11 | 15.5 | 21 |
| Rated operating pressure kg/cm2 (kpa) | 10 | 10 | 10 |
| Receiver tank capacity m3 | 0.105 | 0.186 | 0.186 |
| Air outlet | x5pcs | x4pcs | x3pcs |
| Engine | |||
| Model | CUMMINS 6BT5.9-C150 (Water cooled, 4stroke) |
CUMMINS 6BTA5.9-C180 (Water cooled,4stroke) |
CUMMINS 6CTA8.3-C260 (Water cooled,4stroke) |
| Cylinders | 6 | 6 | 6 |
| Bore x stroke (mm) | 102*120 | 102*120 | 114*135 |
| Intake Method | Turbocharged | Turbocharged | Turbocharged |
| Displacement (L) | 5.9 | 5.9 | 8.3 |
| Engine Power | 110kw@2300rpm | 132kw@2500rpm | 194kw@2200rpm |
| Cooling starting method | Electrical start | Electrical start | Electrical start |
| Dimension and weight | |||
| Net weight (kg) | 2190 | 2600 | 3200 |
| Packing size Lx WxH (mm) | 4200*2000*2050 | 4500*1800*2250 | 4800*1950*2350 |
| Fuel tank capacity (L) | 120 | 250 | 400 |
Company Profile
ZHangZhouG UNIVERSAL MACHINERY CO.,LTD. since 2007 specialized in production and slaes of Diesel generators, Super-silent generator,REEFER CONTAINER generator, Solar light tower,Mobile generator light tower, Air compressor, and other the development of new products.
Our factory locaed in HangZhou city, west of ZHangZhoug provice in China, Factory occupies over 16 thousand square CHINAMFG and has a beautiful, clean and tidy environment. “strict management, brave innovation, customer satisfaction and strive for the brand.” is our manufacturing principle. Through the improvement of the production process, we have accumulated rich experience in design,manufacture and debugging. We used the most advanced full-automatic laser cutting machine and automatic bending machine to improve production level.High-quality raw materials, advanced technology and equipment as well as good management enable us to provide customers with good-quality products and international-level service.Ensuring reliable and steady performance of our products.
We set branch in DUBAI,for spare parts supply and after sales.Till nowadays we developed agent in main countries all over the world like USA Australia,France,Indinesia,Palestine,Nigeria,Venezuelia,Philppines,Malasia,Singapore ect.
Our products are sold all over the world. We offering UNIV power system equipment and high-quality sevice to over 100 contries.
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
.webp)
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-12-13
China wholesaler Oil-Free Lubricated Type 350 Barg High Pressure Air Compressor with CHINAMFG Control System small air compressor
Product Description
Propylene is an important industrial raw material, mainly for polypropylene, which is a plastic polymer with the chemical designation C3H6.It is used in a wide range of settings-both in the production of industrial and consumer goods-and can be used as either a structural plastic or as a fiber.
Our propylene compressor is widely used in loading, unloading, process gas pressurization and recovery use.
With oil-free lubricated type, has numerous advantage of reliable performance, simple opration, compact construction, quick connection etc. and thus is deeply favored by the users.
We manufacture the reciprocating compressor for propylene gas compressor.
All flows is available.
With skid-mounted type, no need the extra base.
Control by PLC or DCS
We customise the compressors as per customer applications.
CE certificate can be provided if required.
Advantages of CHINAMFG Process Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. Corrosion Resistance
Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.
L-type Compressor Specification
L-type compressor is an angle compressor with compact construction and good dynamic balance. Each crank possesses at most 1 CHINAMFG crank and can be equipped with more than 2 connecting bars. The crank is simple, short and can apply rolling bearing. The resultant force of each column’s first ordered inertia force can be partially or full equilibrated by the balanced weight on the cranks, so as to achieve high running speed and fine dynamic balance. L type Compressor not only poossesses the advantages of angle compressors,but also has its own strong points in that it runs more stable than V-type and W-type.
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petroleum, Chemical textile, Gas Separation, Metallurgy Mine Machinery.
| Technical Parameters of L type Reciprocating Piston Compressor | ||||||||||
| No. | Model | Compressed medium | F.A.D (Nm3/min) | Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Power (KW) |
Speed r/min |
Dimension (L×W×H)mm |
N.W Weight (t) |
Voltage V |
| 1 | 4LW-6/22 | propylene gas | 6 | Micro positive pressure | 2.2 | 75 | 420 | 2658x1180x3058 | 3 | 380 |
| 2 | 4L-11.3/5-14 | petroleum gas | 11.3 | 0.5 | 1.4 | 160 | 485 | 2435x1436x2460 | 2.5 | 380 |
| 3 | 4LW-7/22 | propylene gas | 7 | Micro positive pressure | 2.2 | 75 | 420 | 2522x1180x2982 | 3 | 380 |
| 4 | 4L-20/9 | coal gas | 20 | Micro positive pressure | 0.9 | 132 | 420 | 2508x1180x3090 | 3 | 380 |
| 5 | 4LW-6/22-I | propylene gas | 6 | Micro positive pressure | 2.2 | 75 | 420 | 2658x1180x3058 | 3 | 380 |
| 6 | 4L-21/1.6~24 | petroleum gas | 21 | 0.16 | 2.4 | 160 | 420 | 2598x3400x3058 | 5.5 | 380 |
| 7 | 4L-20/10 | coal gas | 20 | Micro positive pressure | 1 | 160 | 420 | 2440x1255x3090 | 3 | 380 |
| 8 | 4LW-7/17 | Trifluoroethane gas | 7 | Micro positive pressure | 1.7 | 75 | 420 | 2890x1380x3120 | 5 | 380 |
| 9 | 4LW-7/22-II | propylene gas | 7 | Micro positive pressure | 2.2 | 75 | 420 | 2890x1380x3120 | 2 | 380 |
| 10 | 4LW-13.5/20 | coal gas | 13.5 | Micro positive pressure | 2 | 160 | 420 | 3410x1200x3200 | 6.5 | 380 |
| 11 | 4LW-10/22-I | propylene gas | 10 | Micro positive pressure | 2.2 | 110 | 420 | 2480x1250x3090 | 2 | 380 |
| 12 | 4LW-8.4/24 | Vinylidene Fluoride Compressor | 8.4 | Micro positive pressure | 2.4 | 110 | 420 | 3550x1300x3300 | 2 | 380 |
| 13 | 4L-20/9-III | coal gas | 20 | Micro positive pressure | 0.9 | 160 | 420 | 3200x1300x3150 | 2.8 | 380 |
| 14 | 4LW-20/0.8~7 | coal gas | 20 | 0.08 | 0.7 | 160 | 420 | 3200x1300x3150 | 2.8 | 380 |
| 15 | 4LW-6/22-IV | propylene gas | 6 | Micro positive pressure | 2.2 | 76 | 420 | 3250x1300x3200 | 2.8 | 380 |
| 16 | 4LW-12.5/22-IV | propylene gas | 12.5 | Micro positive pressure | 2.2 | 132 | 485 | 2700x3160x3060 | 2.6 | 380 |
| 17 | 4L-17/10 | coal gas | 17 | Micro positive pressure | 1 | 160 | 420 | 2800x3160x23060 | 2.6 | 380 |
| 18 | 4LW-10/12-18 | petroleum gas | 10 | 1.2 | 1.8 | 160 | 420 | 2770x1060x2885 | 2.1 | 380 |
| 19 | 4L-36/3-19 | Natural gas | 36 | 0.3 | 1.9 | 160 | 420 | 2570x3250x2855 | 2.1 | 380 |
| 20 | 3LW-10/0.2-6 | Synthetic tail gas | 10 | 0.02~0.04 | 0.6 | 75 | 420 | 2920x1250x3140 | 2.8 | 380 |
| 21 | 3LW-10/0.1-6 | Synthetic tail gas | 10 | 0.01~0.02 | 0.6 | 75 | 420 | 2920x1250x3140 | 2.8 | 380 |
| 22 | 3LW-11.4/0.1-5.6 | Feed gas | 11.4 | 0.01 | 0.55 | 75 | 485 | 2920x1250x3140 | 2.6 | 380 |
| 23 | 3LW-10/0.1-6-I | Synthetic tail gas | 10 | 0.01~0.02 | 0.6 | 75 | 420 | 2920x1250x3140 | 2.6 | 380 |
| 24 | 3LW-10/6-I | Natural gas | 10 | 0.005~0.015 | 0.6 | 75 | 450 | 2920x1250x3140 | 2.1 | 380 |
| 25 | 3LW-30/1-2 | nitrogen | 30 | 0.1 | 0.2 | 75 | 485 | 2680x1450x3080 | 2.8 | 380 |
| 26 | 3LW-13.3/0.3-5 | Trichlorosilane | 13.3 | 0.02~0.05 | 0.5 | 75 | 485 | 2970x1150x3380 | 2.6 | 380 |
| 27 | 3LW-9/1.5-20 | Natural gas | 9 | 0.15 | 2 | 75 | 485 | 2480x1200x3350 | 2.6 | 380 |
| 28 | 3LW-7.5/1-16 | water gas | 7.5 | 0.01~0.25 | 1.6 | 75 | 485 | 2900x2670x3000 | 2.1 | 380 |
| If you want to send us the inquiry,please fill the below technical information: A. The gas compression medium B. Gas composition? or the gas purity? C. The flow rate: _____Nm3/hr D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure) E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure) F. Inlet temperature G.Discharge temperature H. Cooling water temperature as well as other technical requirement. We can customize kinds of process gas compressors specially. If you are interested in it, please send inquiry,let’s discuss a further. |
||||||||||
Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
Our services:
Keepwin Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.
What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!
FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
Special customizing compressors with 30days production date for Screw Compressor, 80-100days for diaphragm compressor & reciprocating process gas compressor.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Double-Stage |
| Customization: |
Available
|
|
|---|
How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
editor by CX 2023-12-13
China wholesaler for Beauty Industry and Hospital Medical Oil-Free Silent Air Compressor air compressor repair near me
Product Description
Product Paramenter
|
ITEM NO |
GLE210B |
|
Name |
Oil free air compressor |
|
Packing |
4 pcs / carton case , 200 pcs / pallet |
|
Weight |
4.0 kg |
|
Dimension |
176*95*143 mm |
|
Installation size |
70*114 ( 4*M6) mm |
|
Technical Specification |
Voltage : AC220V 50Hz / 110V 60Hz Power: <=180 W ; Rated air flow rate: >=50 L/min @ 1.4 bar ; Rate working pressure : 1.4 bar ; Restart pressure : 0 bar ; Noise : ≤45dB(A) ; Speed: 1440rpm / 1700rpm ; Temperature : -5ºC-40ºC ; Thermal protector : 135ºC ; Insulation class: B |
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Brand Name: | OEM |
| Voltage: | According to Your Requirement |
| Core Components: | Engine, Motor |
| Samples: |
US$ 48/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
.webp)
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-12-13
China Hot selling 7.5kw 10HP Low Pressure Industrial Electric Oil Free Small Silent Rotary Screw Air Compressor small air compressor
Product Description
Product Description
Medium voltage permanent magnet variable frequency screw compressor
| HY(V)-Z | Working pressure | Capacity | Power | Noise | Air outlet | Net weight | |||
| bar | psig | (m3/min) | cfm | kW | hp | dB | Pipe diameter | ||
| HYV-55Z | 20 | 291 | 3.8-6.4 | 134-226 | 55 | 75 | 67±3 | DN32 | 2200 |
| 25 | 364 | 3.6-6.0 | 127-212 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 30 | 437 | 3.1-5.2 | 109-184 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 35 | 510 | 2.6-4.3 | 92-152 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 40 | 583 | 2.3-3.8 | 81-134 | 55 | 75 | 67±3 | DN32 | 2200 | |
| HYV-75Z | 20 | 291 | 4.6-7.7 | 162-272 | 75 | 100 | 68±3 | DN32 | 2400 |
| 25 | 364 | 4.5-7.5 | 159-265 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 30 | 437 | 4.0-6.7 | 141-237 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 35 | 510 | 3.8-6.3 | 134-222 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 40 | 583 | 3.0-5.0 | 106-177 | 75 | 100 | 68±3 | DN32 | 2400 | |
| HY-90Z | 20 | 291 | 6.7-11.2 | 237-396 | 90 | 120 | 70±3 | DN32 | 2800 |
| 25 | 364 | 6.2-10.3 | 219-364 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 30 | 437 | 6.0-10.0 | 212-353 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 35 | 510 | 4.1-6.8 | 145-240 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 40 | 583 | 3.8-6.3 | 134-222 | 90 | 120 | 70±3 | DN32 | 2800 | |
| HYV-110Z | 20 | 291 | 8.2-13.6 | 290-480 | 110 | 150 | 72±3 | DN40 | 3100 |
| 25 | 364 | 7.5-12.5 | 265-441 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 30 | 437 | 6.5-10.8 | 230-381 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 35 | 510 | 5.8-9.6 | 205-339 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 40 | 583 | 5.5-9.1 | 194-321 | 110 | 150 | 72±3 | DN40 | 3100 | |
| HYV-132Z | 20 | 291 | 10.1-16.8 | 357-593 | 132 | 175 | 74±3 | DN40 | 3300 |
| 25 | 364 | 9.0-15.0 | 318-530 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 30 | 437 | 7.9-13.1 | 279-463 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 35 | 510 | 7.1-11.8 | 251-417 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 40 | 583 | 6.8-11.3 | 240-399 | 132 | 175 | 74±3 | DN40 | 3300 | |
| HYV-160Z | 20 | 291 | 9.6-16.0 | 339-565 | 160 | 215 | 75±3 | DN50 | 3800 |
| 25 | 364 | 10.0-16.6 | 353-586 | 160 | 215 | 75±3 | DN50 | 3800 | |
| 30 | 437 | 9.8-16.3 | 346-576 | 160 | 215 | 75±3 | DN40 | 3700 | |
| 35 | 510 | 9.4-15.6 | 332-551 | 160 | 215 | 75±3 | DN50 | 3800 | |
| 40 | 583 | 8.3-13.8 | 293-487 | 160 | 215 | 75±3 | DN40 | 3700 | |
| HYV-185Z | 20 | 291 | 14.1-23.5 | 498-830 | 185 | 250 | 76±3 | DN50 | 4000 |
| 25 | 364 | 11.7-19.5 | 413-689 | 185 | 250 | 76±3 | DN50 | 4000 | |
| HYV-200Z | 20 | 291 | 15.6-26.0 | 551-918 | 200 | 270 | 76±3 | DN50 | 4200 |
| 25 | 364 | 13.7-22.9 | 484-809 | 200 | 270 | 76±3 | DN50 | 4200 | |
| 30 | 437 | 13.3-22.2 | 470-784 | 200 | 270 | 76±3 | DN50 | 4200 | |
| HYV-220ZW | 20 | 291 | 17.8-29.7 | 629-1049 | 220 | 300 | 78±3 | DN65 | 5000 |
| 25 | 364 | 15.5-25.8 | 547-911 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 30 | 437 | 13.9-23.2 | 491-819 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 35 | 510 | 13.2-22.0 | 565-777 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 40 | 583 | 12.2-20.3 | 431-717 | 220 | 300 | 78±3 | DN65 | 5000 | |
| HYV-250ZW | 20 | 291 | 20.5-34.2 | 724-1208 | 250 | 350 | 78±3 | DN65 | 5700 |
| 25 | 364 | 17.5-29.1 | 618-1571 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 30 | 437 | 16.5-27.5 | 583-971 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 35 | 510 | 15.1-25.2 | 533-890 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 40 | 583 | 13.7-22.8 | 484-805 | 250 | 350 | 78±3 | DN65 | 5700 | |
| HYV-280ZW | 20 | 291 | 22.6-37.7 | 798-1331 | 280 | 375 | 80±3 | DN65 | 6000 |
| 25 | 364 | 20.4-34.0 | 720-1201 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 30 | 437 | 18.0-30.0 | 636-1059 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 35 | 510 | 16.4-27.3 | 579-964 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 40 | 583 | 15.0-25.0 | 530-883 | 280 | 375 | 80±3 | DN65 | 6500 | |
Picture Display
The advantage of screw air compressor
Company strength display
HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.
Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
Exhibition Display
Certificate display
Packaging and Shipping
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
| After-sales Service: | Provide After-Sell Sevice |
|---|---|
| Warranty: | 18monthes |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
.webp)
What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2023-12-13
China Standard 2 Cylinder 12V 140psi Air Compressor Tyre Inflator Pump Auto Mini Air Compressor for Car Van Tire + LED Light (44030002) with Great quality
Product Description
Product Description
FAST INFLATION & ADVANCED ACCURACY: High-quality materials were sourced for this tire inflator as it can pump up your car’s tires with 35 L/Min, it can inflate the 195/65/R16 car tire from 0 to 35psi within 4min 30s. Professionally calibrated to always return a reading within 1% of the pressure of your tire. Please NOTE that after 10-15 minutes of continuous use, let the air compressor rest and cool for an equal amount of time at a minimum before continuing use.
EASY TO USE: The quality, durable metal body is grounded by an anti-vibration rubber mat to prevent unwanted movement. Just plug this car tire inflator into the car’s 12v cigarette lighter socket, and then connect the hose to the tire. Inflates any Schrader valve on cars, SUVs, motorcycles, and bicycles.
BUY WITH CONFIDENCE: Easily stow the compressor away in your car or garage for use at a moment’s notice. Package includes 1* Portable air compressor, 4* Nozzle Adapters, 1* Battery Clips, 3m cord with cigarette lighter, 1* User Manual; If you have any questions or concerns, please feel free to contact us.
NOTE: This pump is NOT intended for use with high pressure or large volume applications.
Product Parameters
| Description: | 2 Cylinder 12V 140PSI Air Compressor Tyre Inflator Pump Auto Mini Air Compressor for Car Van Tire + LED LIGHT |
| Item No: | 44030002 |
| Power Supply: | 12V |
| Rated Current: | 10A |
| Max Pressure: | 140PSI (10Bar) |
| Max. Air Flow: | 35L/Min |
| LED Light: | Yes |
| Accessory: | With 1PCS LED light With 3M cord with cigarette lighter With 1Pcs battery clips With 4pcs nozzle adapters |
| Package: | Color Box |
Product Details
| ITEM NO | PACKING | QTY | MEASMENT CM | G.W. | N.W | FACTORY | |||
| CTN | L | W | H | N/M3 | KGS | KGS | MOQ. | ||
| 44030002 | Color Box | 12 | 56 | 41.5 | 18.5 | 0.57194 | 23.2 | 21.2 | 1000 |
Detailed Photos
Company Profile
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Classification: | Non Variable Capacity |
| Job Classification: | Reciprocating |
| Transmission Power: | Pneumatic |
| Cooling Method: | Air-cooled |
| Samples: |
US$ 10.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-12-12
China high quality Fashion Attractive Design Competitive Price CO2 Air Compressor with high quality
Product Description
| Product Name | Oil-Free Booster Compressor |
| Model No | BW-3/5/10/15/20/30… |
| Inlet Pressure | 0.4Mpa( G ) |
| Exhaust Pressure | 150/200Mpa( G ) |
| Type | High Pressure Oil Free |
| Accessories | Filling Manifold, Piston ring, Etc |
| Oilless High Pressure O2 Compressor Specification | |||||
| NO | Volume | Inlet pressure | Outlet pressure | Type | Cooling type |
| 1 | 1-3m³ | 0.3-0.4MPa | 15MPa | 2 lines 4 stages vertical type | Wind |
| 2 | 4-12m³ | 0.3-0.4MPa | 15MPa | 2 lines 4 stages vertical type | Wind |
| 3 | 13-40m³ | 0.3-0.4MPa | 15MPa | 3 lines 3 stages W type | Water |
| 4 | 13-60m³ | 0.2-0.4MPa | 15MPa | 2 lines 4 stages vertical type | Water |
| 5 | 40-80m³ | 0.2-0.4MPa | 15MPa | 4 lines 4 stages S type | Water |
| 6 | 80-120m³ | 0.2-0.4MPa | 15MPa | 4 lines 4 stages S type | Water |
If you have compressor inquiry please tell us follows information when you send inquiry:
*Compressor working medium: If single gas ,how many purity ? if mixed gas , what’s gas content lit ?
*Suction pressure(gauge pressure):_____bar
*Exhaust pressure(gauge pressure):_____bar
*Flow rate per hour for compressor: _____Nm³/h
Compressor gas suction temperature:_____ºC
Compressor working hours per day :_____hours
Compressor working site altitude :_____m
Environment temperature : _____ºC
Has cooling water in the site or not ?______
Voltage and frequency for 3 phase :____________
Do not has water vapor or H2S in the gas ?______
Application for compressor?__________
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Product Name: | Oxygen,Nitrogen Compressor |
| Gas Type: | Oxygen,Nitrogen,Special Gas |
| Cooling Method: | Air Cooling Water Cooling |
| Application: | Filling Cylinder |
| Customization: |
Available
|
|
|---|
.webp)
What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
.webp)
What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
editor by CX 2023-12-12
China OEM 30kw 40HP Water Lubricated Oil-Free Rotary Screw Air Compressors air compressor lowes
Product Description
| Model : | Oil Free Series |
| Type: | Dry Oil Free Screw Air Compressor |
| Voltage: | Dry Oil Free Screw Air Compressor |
| Working Pressure: | 8~12.5bar |
| Installed Motor Power: | 5.5~250 Kw |
| Capacity: | 0.2~44.78 m3/min |
| Driven Method: | Direct Driven |
| Power | 380V / 3PH / 50HZ / 60HZ 220V / 3PH / 50HZ / 60HZ 440V / 3PH / 50HZ / 60HZ 415V / 3PH / 50HZ / 60HZ Can be customized |
| Air End: | SKF/SKF |
| Transport Package: | Standard Wooden Packing |
| Electrical control system | Schneider |
| Motor protection grade | IP54 |
| Insulation class | F |
| Outlet Air Humidity | ambient temperature+10ºC |
Product Features
In pharmaceutical, electronic, chemical, microbial fermentation, blow moulding, pressure detection and other industrial production, there are many medium-pressure compressed air to be used to 1.6-4.0 MPa in power plants, naval ships, military and national defense facilities. At present, piston air compressors are mostly used at home and abroad, while piston air compressors are characterized by large vibration, high noise, large leakage and short service life, so their efficiency is very low and the same work is done. The medium pressure oil-free screw machine has compact structure, high working efficiency, low noise, low vibration, easy maintenance, low operating cost and good air quality. At the same time, the series of machines are controlled by micro-computer system. The whole machine has multiple protective performance of pressure, temperature and overload energy.
1.Constant pressure control: high-precision constant pressure control with a pressure fluctuation range within0.01MPa.
2. Variable frequency soft start: remove CHINAMFG current during starting, avoid the power grid impact, prevent the current impact through gradual speed regulation and improve flexibility;
3.No idling: prevent idling of the compressor during running and reduce invalid energy consumption;
3.High performance vector control: low-frequency starting provides a large torque and a low running current, ensuring to get a reasonable torque to drive the air compressor to run stably with the minimum temperature rise of the motor within a wide speed range;
| Model | Working pressure | Capacity | Motor power | Noise dB(A) |
Inlet and outlet pipe dia. of cooling water | Cooling water volume |
Lubricating water |
Dimension(mm) | Net weight | ||
| bar | m3/min | kw/hp | Inlet water temp. 32ºC(T/H) |
L | L*W*H | KGS | |||||
| SGM08 | 8 | 1.17 | 7.5/10 | 58 | 3/4″ | 2 | 10 | 800*800*1100(A) 800*800*1100(W) |
470 | ||
| 10 | 1.05 | ||||||||||
| 12.5 | 0.81 | ||||||||||
| SGM11 | 8 | 1.65 | 11/15 | 60 | 1″ | 2.5 | 26 | 1200*760*1300(A) 1200*760*1300(W) |
580 | ||
| 10 | 1.42 | ||||||||||
| 12.5 | 1.10 | ||||||||||
| SGM15 | 8 | 2.43 | 15/20 | 63 | 1″ | 3.5 | 26 | 1200*760*1300(A) 1200*760*1300(W) |
620 | ||
| 10 | 2.17 | ||||||||||
| 12.5 | 1.80 | ||||||||||
| SGM18 | 8 | 3.13 | 18.5/25 | 65 | 1″ | 4 | 30 | 1400*900*1450(A) 1400*900*1450(W) |
680 | ||
| 10 | 2.82 | ||||||||||
| 12.5 | 2.05 | ||||||||||
| SGM22 | 8 | 3.52 | 22/30 | 65 | 1″ | 5 | 30 | 1400*900*1450(A) 1400*900*1450(W) |
730 | ||
| 10 | 3.21 | ||||||||||
| 12.5 | 2.78 | ||||||||||
| SGM30 | 8 | 5.12 | 30/40 | 67 | 1 1/2″ | 7 | 40 | 1550*1150*1500(A) 1500*1150*1300(W) |
1100 | ||
| 10 | 4.43 | ||||||||||
| 12.5 | 3.63 | ||||||||||
| SGM37 | 8 | 6.30 | 37/50 | 67 | 1 1/2″ | 9 | 40 | 1550*1150*1500(A) 1500*1150*1300(W) |
1150 | ||
| 10 | 5.33 | ||||||||||
| 12.5 | 4.77 | ||||||||||
| SGM45 | 8 | 7.40 | 45/60 | 68 | 1 1/2″ | 10 | 90 | 1800*1300*1750(A) 1800*1300*1680(W) |
1390 | ||
| 10 | 6.30 | ||||||||||
| 12.5 | 5.56 | ||||||||||
| SGM55 | 8 | 9.60 | 55/75 | 70 | 1 1/2″ | 12 | 120 | 1980*1400*1850(A) 1800*1300*1680(W) |
1470 | ||
| 10 | 8.55 | ||||||||||
| 12.5 | 7.67 | ||||||||||
| SGM75 | 8 | 13.00 | 75/100 | 73 | 1 1/2″ | 18 | 120 | 2100*1600*1900(A) 1800*1300*1750(W) |
2250 1630 |
||
| 10 | 11.50 | ||||||||||
| 12.5 | 9.70 | ||||||||||
| SGM90 | 8 | 14.80 | 90/120 | 73 | 1 1/2″ | 20 | 180 | 2400*1600*2000(A) 2200*1550*1800(W) |
2650 2350 |
||
| 10 | 13.90 | ||||||||||
| 12.5 | 12.60 | ||||||||||
| SGM110 | 8 | 19.85 | 110/150 | 78 | 2″ | 24 | 180 | 2700*1600*2100(A) 2200*1550*1800(W) |
2950 2460 |
||
| 10 | 16.66 | ||||||||||
| 12.5 | 15.56 | ||||||||||
| SGM132 | 8 | 23.10 | 132/175 | 78 | 2″ | 30 | 240 | 3000*1700*2250(A) 2200*1550*1800(W) |
3500 2500 |
||
| 10 | 19.97 | ||||||||||
| 12.5 | 16.90 | ||||||||||
| SGM160 | 8 | 28.11 | 160/200 | 80 | 3″ | 35 | 240 | 3000*1800*2100(W) | 3700 | ||
| 10 | 25.45 | ||||||||||
| 12.5 | 22.52 | ||||||||||
| SGM185 | 8 | 33.97 | 185/250 | 80 | 3″ | 38 | 300 | 3000*1800*2100(W) | 3750 | ||
| 10 | 29.00 | ||||||||||
| 12.5 | 25.21 | ||||||||||
| SGM200 | 8 | 36.75 | 200/275 | 80 | 4″ | 42 | 300 | 3100*1850*2100(W) | 3900 | ||
| 10 | 32.78 | ||||||||||
| 12.5 | 29.24 | ||||||||||
| SGM220 | 8 | 39.67 | 220/300 | 80 | 4″ | 47 | 360 | 3100*1850*2100(W) | 4200 | ||
| 10 | 36.75 | ||||||||||
| 12.5 | 29.63 | ||||||||||
| SGM250 | 8 | 43.50 | 250/350 | 80 | 4″ | 53 | 360 | 3100*1850*2100(W) | 4600 | ||
| 10 | 39.30 | ||||||||||
| 12.5 | 34.00 | ||||||||||
| Motor Protection Class:IP54/IP55 or as per your requests. | |||||||||||
| Voltage: 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests. | |||||||||||
| In the external dimensions: “A” means air cooling, and “W” means water cooling. | |||||||||||
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
If you are interested in any of our products,please feel free to contact us.
We are looking CHINAMFG to cooperating,growing and developing with your sincerely.
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
What Are the Key Components of a Water-Lubrication System in Compressors?
A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:
Water Supply:
- Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
- Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.
Lubrication System:
- Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
- Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
- Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
- Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
- Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.
Control and Monitoring:
- Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
- Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
- Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2023-12-12
China Hot selling Vacuum Compressor for Components Drying and Cleaning Air Knife System supplier
Product Description
SCB Vacuum Compressor Specifications
| Model | Stage | Rated | Normal. air flow | Normal. suction | Normal. Discharge | |||
| Frequency | Power | Voltage | Current | |||||
| TH 920 H37 | Double | Hz | KW | V | A | m3/h | Kpa | Kpa |
| 50 | 20 | △345-415/Y600-720 | 40.0△/23.0Y | 1110 | -44 | 50 | ||
| 60 | 23 | △380-480/Y660-720 | 42.0△/24.2Y | 1310 | -44 | 43 | ||
SCB Vacuum Compressor Advantages
★ Energy Saving
★ IE2 And IE3 Motor , High class protection
★ Easy to install, and maintenance free
★ Oil free and low noise
★ Competitive Price, good quality, Die-casting process
★ Both suction and blowing at the same time, Dual voltage
etc.
SCB Vacuum Compressor Applications
Our blowers are widely used in following different industries:
1.CHINAMFG (fish and prawn pong aeration)
2.Waste water treatment, sewage treatment system.
3.Pneumatic conveying systems(material handling)
4.Pharmaceutical machinery
5.Garment machinery(clothing equipment)
6.Wood working machinery
7.Plastic machinery
8.Printing machinery
9.Textile machinery
10.Packaging machinery
11.Clay bricks for manufacturing
12.Paper processing.
13.Industrial cleaning machinery
14.Air knives
15.Dental suction equipment
Etc.
SCB Vacuum Compressor Introduction
SCB Vacuum are a company which manufacturing and saling blowers for more than 10years. Our main products are vacuum compressor, regenerative blower, side channel blower, ring blower, air blower, vacuum pump, belt-driven blower and all parts. The full range models will support much well in the market.
Vacuum Compressors are used Die-casting technique, to promise the blowers we support with a stable capacity and performance!
The terms we appreciate are FOB, CFR, CIF and EXW etc.
Our Service
A. Professional design and die-casting blowers make sure the stable capacity
B. Engineer Teams help you choosing the best suitable models
C. OEM service available
D. Full products range: ring blowers, belt-driven blowers, Atex blowers, IP55 etc
E. 1 year warrenty, 24hours service support
F. Super quality with Competitive Price
G. Delivery time is 1week after payment
H. Certificates: CCC, CE, TUV
| SCB | Mei |
| SCB Vacuum Tech Limited | |
| Add: C402, Kaisong Industrial Park, Xihu (West Lake) Dis., Xihu (West Lake) Dis., HangZhou, ZheJiang Province, China | |
| Web: vacuumblower |
| Material: | Aluminum |
|---|---|
| Usage: | Provide Vacuum and Pressure |
| Flow Direction: | Axial Flow |
| Samples: |
US$ 2998/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-12-11