Product Description
OFAC oil-free screw air compressor used Japanese Mitsui’s original technology, who is the only maintenance service provider in China.
| TECHNICAL DATA |
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| Model | Power | Pressure (bar) | Air Flow (m3/min) | Noise Level dBA | Outlet Size | Weight (kgs) | Lubricating Water(L) | Filter Element (B)-(Z) | Dimension LxWxH (mm) | |
| OF-7.5F | 7.5kw | 10hp | 8 | 1.0 | 60 | RP 3/4 | 400 | 22 | (25cm) 1 | 1000*720*1050 |
| OF-11F | 11kw | 15hp | 8 | 1.6 | 63 | 460 | 1156*845*1250 | |||
| OF-15F | 15kw | 20hp | 8 | 2.5 | 65 | RP 1 | 620 | 28 | (50cm) 1 | 1306*945*1260 |
| OF-18F | 18.5kw | 25hp | 8 | 3.0 | 67 | 750 | 33 | 1520*1060*1390 | ||
| OF-22F | 22kw | 30hp | 8 | 3.6 | 68 | 840 | 33 | 1520*1060*1390 | ||
| OF-30F | 30kw | 40hp | 8 | 5.0 | 69 | RP 11/4 | 1050 | 66 | (25cm) 5 | 1760*1160*1490 |
| OF-37F | 37kw | 50hp | 8 | 6.2 | 71 | 1100 | 1760*1160*1490 | |||
| OF-45S | 45kw | 60hp | 8 | 7.3 | 74 | RP 11/2 | 1050 | 88 | 1760*1160*1490 | |
| OF-45F | 45kw | 60hp | 8 | 7.3 | 74 | 1200 | 1760*1160*1490 | |||
| OF-55S | 55kw | 75hp | 8 | 10 | 74 | RP 2 | 1250 | 110 | (50cm) 5 | 1900*1250*1361 |
| OF-55F | 55kw | 75hp | 8 | 10 | 74 | 2200 | (50cm) 7 | 2350*1250*1880 | ||
| OF-75S | 75kw | 100hp | 8 | 13 | 75 | 1650 | (50cm) 5 | 1900*1250*1361 | ||
| OF-75F | 75kw | 100hp | 8 | 13 | 75 | 2500 | (50cm) 7 | 2550*1620*1880 | ||
| OF-90S | 90kw | 125hp | 8 | 15 | 76 | 2050 | (50cm) 5 | 1900*1250*1361 | ||
| OF-90F | 90kw | 125hp | 8 | 15 | 76 | 2650 | (50cm) 7 | 2550*1620*1880 | ||
| OF-110S | 110kw | 150hp | 8 | 20 | 78 | DN 65 | 2550 | 130 | (50cm) 12 | 2200*1600*1735 |
| OF-110F | 110kw | 150hp | 8 | 20 | 78 | 3500 | 130 | 3000*1700*2250 | ||
| OF-132S | 132kw | 175hp | 8 | 23 | 80 | 2700 | 130 | 2200*1600*2250 | ||
| OF-160S | 160kw | 220hp | 8 | 26 | 82 | 2900 | 165 | 2200*1600*2250 | ||
| OF-185S | 185kw | 250hp | 8 | 30 | 83 | DN 100 | 3300 | 180 | (50cm) 22 | 2860*1800*1945 |
| OF-200S | 200kw | 270hp | 8 | 33 | 83 | 3500 | 2860*1800*1945 | |||
| OF-220S | 220kw | 300hp | 8 | 36 | 85 | 4500 | 2860*2000*2300 | |||
| OF-250S | 250kw | 340hp | 8 | 40 | 85 | 4700 | 2860*2000*2300 | |||
| OF-315S | 315kw | 480hp | 8 | 50 | 90 | 5000 | 2860*2000*2300 | |||
F– air cooling method S– water cooling method
The brand “OFAC” specializes in the R&D, manufacturing, sales and service of compressors, oil-free compressors and air end, special gas compressors, various air compressors and post-processing equipment, providing customers with High-quality, environmentally friendly and efficient air system solutions and fast and stable technical services.
FAQ
Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.
Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.
Q4: Can you use our brand?
A4: Yes, OEM is available.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 30-45 days.
Q6: How Many Staff Are There In your Factory?
A6: About 100.
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.
Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang , China.
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| After-sales Service: | 2 Years |
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| Warranty: | 2 Years |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.


editor by CX 2024-02-21
China Hot selling 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor wholesaler
Product Description
Product Description
In response to market requirements, CHINAMFG company has launched oil-free screw air compressors, which are classified into oil-free piston machines, oil-free water-lubricated screw air compressors, and dry oil-free air compressors. There are many products. Welcome to consult.
Our advantages
1. Imported top-grade main machine, as the third generation product of state-of -the art brand the world, with asymmetrical 5:6 tooth rotor, is provided with outstanding performance and high efficiency far beyond other similar-type brand.
2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.
3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.
4 .Imported oil filter, oil gas separation filter element, ternary separation, ensure oil content less than 0.001ppm, the trunk adopts metal pipe, safe for long -term operation without leakage or deformation, the V type drive belt is imported from Germany, and has a service life more than10000hous.
5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.
6.Valve-free oil system design, achieving a safer and more reliable operation of the whole machine, main machine adopts imported special compressor oil, reducing leakage inside and outside the compressor, improving efficiency of main machine and prolonging service life.
Product Parameters
| Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua |
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| Model Modelo |
Working Pressure | Air Delivery | Motor Power | Dimension(mm) | Weight(kg) | Output pipe Diameter | ||||
| psig | bar | cfm | m3/min | kw/hp | L | W | H | |||
| ZW-7A | 100 | 7 | 38.8 | 1.1 | 7.5/10 | 1300 | 800 | 1300 | 500 | 3/4″ |
| 116 | 8 | 35.3 | 1 | |||||||
| 145 | 10 | 30 | 0.85 | |||||||
| 181 | 12.5 | 24.7 | 0.7 | |||||||
| ZW-11A | 100 | 7 | 63.6 | 1.8 | 11/15/ | 1300 | 800 | 1300 | 540 | 1″ |
| 116 | 8 | 58.3 | 1.65 | |||||||
| 145 | 10 | 53 | 1.5 | |||||||
| 181 | 12.5 | 45.9 | 1.3 | |||||||
| ZW-15A | 100 | 7 | 84.7 | 2.4 | 15/20 | 1620 | 1004 | 1410 | 650 | 1″ |
| 116 | 8 | 77.7 | 2.2 | |||||||
| 145 | 10 | 74.2 | 2.1 | |||||||
| 181 | 12.5 | 63.6 | 1.8 | |||||||
| ZW-18A | 100 | 7 | 109.5 | 3.1 | 18.5/25 | 1600 | 910 | 1350 | 840 | 1″ |
| 116 | 8 | 102.4 | 2.9 | |||||||
| 145 | 10 | 95.3 | 2.7 | |||||||
| 181 | 12.5 | 81.2 | 2.3 | |||||||
| ZW-22A | 100 | 7 | 134.2 | 3.8 | 22/30 | 1450 | 1000 | 1560 | 870 | 1″ |
| 116 | 8 | 127.1 | 3.6 | |||||||
| 145 | 10 | 113 | 3.2 | |||||||
| 181 | 12.5 | 88.3 | 2.5 | |||||||
| ZW-30A | 100 | 7 | 187.1 | 5.3 | 30/40 | 1950 | 1050 | 1432 | 980 | 11/4″ |
| 116 | 8 | 176.6 | 5 | |||||||
| 145 | 10 | 151.8 | 4.3 | |||||||
| 181 | 12.5 | 127.1 | 3.6 | |||||||
| ZW-37A | 100 | 7 | 233 | 6.6 | 37/50 | 1700 | 1100 | 1630 | 1000 | 11/4″ |
| 116 | 8 | 218.9 | 6.2 | |||||||
| 145 | 10 | 201.3 | 5.7 | |||||||
| 181 | 12.5 | 162.4 | 4.6 | |||||||
| ZW-45A | 100 | 7 | 282.5 | 8 | 45/60 | 2150 | 1300 | 1590 | 1060 | 11/2″ |
| 116 | 8 | 271.9 | 7.7 | |||||||
| 145 | 10 | 243.6 | 6.9 | |||||||
| 181 | 12.5 | 211.9 | 6 | |||||||
| ZW-55A | 100 | 7 | 370.8 | 10.5 | 55/75 | 2200 | 1400 | 1540 | 1250 | 2″ |
| 116 | 8 | 346 | 9.8 | |||||||
| 145 | 10 | 307.2 | 8.7 | |||||||
| 181 | 12.5 | 257.8 | 7.3 | |||||||
| ZW-75A | 100 | 7 | 480.2 | 13.6 | 75/100 | 2400 | 1450 | 1740 | 1480 | 2″ |
| 116 | 8 | 459 | 13 | |||||||
| 145 | 10 | 409.6 | 11.6 | |||||||
| ZW-90A | 100 | 7 | 572 | 16.2 | 90/120 | 2550 | 1400 | 1605 | 2030 | DN50 |
| 116 | 8 | 547.3 | 15.5 | |||||||
| 145 | 10 | 494.3 | 14 | |||||||
Detailed Photos
| Brief Introduction of screw air compressor: | |
| Air end | Germany Technology. 30 Years Designed Lifetime |
| Motor Efficiency Class | Ultraefficient/IE3/IE4 as per your required |
| Motor Protection Class | IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor) |
| Inverter | Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy |
| Warranty | 5 Years for The Air End, and 2 Years for The Whole |
| Voltage | 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok |
| Delivery time | 7-15 days |
| Certificate | CE/SGS/ISO9001/ASME |
| After-sales service | we have our professional after-sales technician to instruct the installation of the whole screw air compressor |
Main configuration
1 Motor- Germany
2 screw(air end)- Germany
3 Oil filter- Germany
4 Solenoid valve- Japan
5 Combination valve- Austria
6 AC contactor- Germany
7 Gas cooler- HangZhou, China
8 Oil cooler- HangZhou, China
9 Pressure controller- Japan
We offer free pipe and valves for installation and installation diagram
Company Profile
Brief introduction of factory:
1. our factory was established in 1985 which is specilized in manufacturing various types of air compressor and accessories.
2. our factory accept OEM air compressor power from 5.5kw to 315kw, 5hp to 355hp ;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Promises Every Machine Will Run Well More Than 15 years
Recommended Products
CHINAMFG provides customers with one-stop purchasing to meet any customer needs.
In addition to variable frequency air compressors, direct driven screw air compressors, integrated air compressors, oil-free screw air compressors, we also have dryers and air receiver tank and other post-processing equipment.
Is a professional air treatment expert;)
Customer feedback
1.we have 30+ years professinal experience to producation and service,
2. not only give you air compressor, also support air compressor system solution ,
3. 1 to 1 service help you solve question quickly.
After Sales Service
1. Reply in 24 hours.
2. Providing professional solutions.
3. Every product will be tested before the delivery.
4. Delivery on time and excellent after-sales service.
5. High quality, reliable price.
Shipment :
FAQ
1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.
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| After-sales Service: | Support Online and Local Service |
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| Warranty: | 2 Year for The Screw and 1 Year for The Whole Mach |
| Lubrication Style: | Lubricated |
| Cooling System: | No |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
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How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.


editor by CX 2024-02-08
China manufacturer 11kw 15HP Industrial Cheap Energy Saving Silent Water Oil Free Oilless Direct Drive Screw Air Compressor mini air compressor
Product Description
Product Description
In response to market requirements, CHINAMFG company has launched oil-free screw air compressors, which are classified into oil-free piston machines, oil-free water-lubricated screw air compressors, and dry oil-free air compressors. There are many products. Welcome to consult.
Our advantages
1. Imported top-grade main machine, as the third generation product of state-of -the art brand the world, with asymmetrical 5:6 tooth rotor, is provided with outstanding performance and high efficiency far beyond other similar-type brand.
2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.
3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.
4 .Imported oil filter, oil gas separation filter element, ternary separation, ensure oil content less than 0.001ppm, the trunk adopts metal pipe, safe for long -term operation without leakage or deformation, the V type drive belt is imported from Germany, and has a service life more than10000hous.
5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.
6.Valve-free oil system design, achieving a safer and more reliable operation of the whole machine, main machine adopts imported special compressor oil, reducing leakage inside and outside the compressor, improving efficiency of main machine and prolonging service life.
Product Parameters
| Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua |
||||||||||
| Model Modelo |
Working Pressure | Air Delivery | Motor Power | Dimension(mm) | Weight(kg) | Output pipe Diameter | ||||
| psig | bar | cfm | m3/min | kw/hp | L | W | H | |||
| ZW-7A | 100 | 7 | 38.8 | 1.1 | 7.5/10 | 1300 | 800 | 1300 | 500 | 3/4″ |
| 116 | 8 | 35.3 | 1 | |||||||
| 145 | 10 | 30 | 0.85 | |||||||
| 181 | 12.5 | 24.7 | 0.7 | |||||||
| ZW-11A | 100 | 7 | 63.6 | 1.8 | 11/15/ | 1300 | 800 | 1300 | 540 | 1″ |
| 116 | 8 | 58.3 | 1.65 | |||||||
| 145 | 10 | 53 | 1.5 | |||||||
| 181 | 12.5 | 45.9 | 1.3 | |||||||
| ZW-15A | 100 | 7 | 84.7 | 2.4 | 15/20 | 1620 | 1004 | 1410 | 650 | 1″ |
| 116 | 8 | 77.7 | 2.2 | |||||||
| 145 | 10 | 74.2 | 2.1 | |||||||
| 181 | 12.5 | 63.6 | 1.8 | |||||||
| ZW-18A | 100 | 7 | 109.5 | 3.1 | 18.5/25 | 1600 | 910 | 1350 | 840 | 1″ |
| 116 | 8 | 102.4 | 2.9 | |||||||
| 145 | 10 | 95.3 | 2.7 | |||||||
| 181 | 12.5 | 81.2 | 2.3 | |||||||
| ZW-22A | 100 | 7 | 134.2 | 3.8 | 22/30 | 1450 | 1000 | 1560 | 870 | 1″ |
| 116 | 8 | 127.1 | 3.6 | |||||||
| 145 | 10 | 113 | 3.2 | |||||||
| 181 | 12.5 | 88.3 | 2.5 | |||||||
| ZW-30A | 100 | 7 | 187.1 | 5.3 | 30/40 | 1950 | 1050 | 1432 | 980 | 11/4″ |
| 116 | 8 | 176.6 | 5 | |||||||
| 145 | 10 | 151.8 | 4.3 | |||||||
| 181 | 12.5 | 127.1 | 3.6 | |||||||
| ZW-37A | 100 | 7 | 233 | 6.6 | 37/50 | 1700 | 1100 | 1630 | 1000 | 11/4″ |
| 116 | 8 | 218.9 | 6.2 | |||||||
| 145 | 10 | 201.3 | 5.7 | |||||||
| 181 | 12.5 | 162.4 | 4.6 | |||||||
| ZW-45A | 100 | 7 | 282.5 | 8 | 45/60 | 2150 | 1300 | 1590 | 1060 | 11/2″ |
| 116 | 8 | 271.9 | 7.7 | |||||||
| 145 | 10 | 243.6 | 6.9 | |||||||
| 181 | 12.5 | 211.9 | 6 | |||||||
| ZW-55A | 100 | 7 | 370.8 | 10.5 | 55/75 | 2200 | 1400 | 1540 | 1250 | 2″ |
| 116 | 8 | 346 | 9.8 | |||||||
| 145 | 10 | 307.2 | 8.7 | |||||||
| 181 | 12.5 | 257.8 | 7.3 | |||||||
| ZW-75A | 100 | 7 | 480.2 | 13.6 | 75/100 | 2400 | 1450 | 1740 | 1480 | 2″ |
| 116 | 8 | 459 | 13 | |||||||
| 145 | 10 | 409.6 | 11.6 | |||||||
| ZW-90A | 100 | 7 | 572 | 16.2 | 90/120 | 2550 | 1400 | 1605 | 2030 | DN50 |
| 116 | 8 | 547.3 | 15.5 | |||||||
| 145 | 10 | 494.3 | 14 | |||||||
Detailed Photos
| Brief Introduction of screw air compressor: | |
| Air end | Germany Technology. 30 Years Designed Lifetime |
| Motor Efficiency Class | Ultraefficient/IE3/IE4 as per your required |
| Motor Protection Class | IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor) |
| Inverter | Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy |
| Warranty | 5 Years for The Air End, and 2 Years for The Whole |
| Voltage | 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok |
| Delivery time | 7-15 days |
| Certificate | CE/SGS/ISO9001/ASME |
| After-sales service | we have our professional after-sales technician to instruct the installation of the whole screw air compressor |
Main configuration
1 Motor- Germany
2 screw(air end)- Germany
3 Oil filter- Germany
4 Solenoid valve- Japan
5 Combination valve- Austria
6 AC contactor- Germany
7 Gas cooler- HangZhou, China
8 Oil cooler- HangZhou, China
9 Pressure controller- Japan
We offer free pipe and valves for installation and installation diagram
Company Profile
Brief introduction of factory:
1. our factory was established in 1985 which is specilized in manufacturing various types of air compressor and accessories.
2. our factory accept OEM air compressor power from 5.5kw to 315kw, 5hp to 355hp ;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Promises Every Machine Will Run Well More Than 15 years
Recommended Products
CHINAMFG provides customers with one-stop purchasing to meet any customer needs.
In addition to variable frequency air compressors, direct driven screw air compressors, integrated air compressors, oil-free screw air compressors, we also have dryers and air receiver tank and other post-processing equipment.
Is a professional air treatment expert;)
Customer feedback
1.we have 30+ years professinal experience to producation and service,
2. not only give you air compressor, also support air compressor system solution ,
3. 1 to 1 service help you solve question quickly.
After Sales Service
1. Reply in 24 hours.
2. Providing professional solutions.
3. Every product will be tested before the delivery.
4. Delivery on time and excellent after-sales service.
5. High quality, reliable price.
Shipment :
FAQ
1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.
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| After-sales Service: | Support Online and Local Service |
|---|---|
| Warranty: | 2 Year for The Screw and 1 Year for The Whole Mach |
| Lubrication Style: | Lubricated |
| Cooling System: | No |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
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|---|
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What Industries Commonly Use Water-Lubricated Air Compressors?
Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:
- Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
- Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
- Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
- Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
- Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.
While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.
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Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
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How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.


editor by CX 2024-02-07
China supplier 15HP 11kw Bass Oil Free Screw Air Compressor for Laser Cutting Engraving Industrial Compressor for Sale wholesaler
Product Description
15HP 11KW Bass Oil Free Screw Air Compressor for Laser Cutting Engraving Industrial Compressor for Sale
| MODEL | Motor Power | Capacity/ Pressure (m3/min/MPa) | Lubricating oil(L) | Noise db(A) | AppearanceL*W*H(mm) | Weight(Kg) | |||
| WT-10HP | 7.5 | 1.2/0.7 | 1.1/0.8 | 0.9/1.0 | 0.8/1.2 | 12 | 60-70 2 | 780/600/1571 | 215 |
| WT-15HP | 11 | 1.71/0.7 | 1. .65/0.8 | 1.32/1.0 | 1.1/1.2 | 16 | 60-70+2 | 1050/700/1100 | 335 |
| WT-20HP | 15 | 2.3/0.7 | 2.25/0.8 | 1. .8/1.0 | 3.0/1.0 | 16 | 60-70+2 | 1050/700/1100 | 335 |
| WT-30HP | 22 | 3.8/0.7 | 3.6/0.8 | 3.0/1.0 | 2.6/1.2 | 22 | 60-70+2 | 1300/850/1160 | 465 |
| WT-50HP | 37 | 6.4/0.7 | 6.2/0.8 | 5.6/1.0 | 5.0/1.2 | 26 | 60-70+2 | 1460/1000/1380 | 630 |
| WT-60HP | 45 | 8.5/0.7 | 8.0/0.8 | 7.5/1.0 | 7.0/1.2 | 26 | 60-70+2 | 1460/1000/1380 | 825 |
| WT-75HP | 55 | 10.5/0.7 | 10.0/0.8 | 8.5/1.0 | 7.6/1.2 | 54 | 70-76+2 | 1900/1250/1605 | 1130 |
| WT-100HP | 75 | 13.2/0.7 | 13.0/0.8 | 10.9/1.0 | 9.8/1.2 | 54 | 70-76+2 | 1900/1250/1605 | 1230 |
| WT-125HP | 90 | 16.2/0.7 | 15.8/0.8 | 14.0/1.0 | 12.8/1.2 | 72 | 70-76+2 | 1900/1250/1605 | 1325 |
| WT-150HP | 110 | 21.0/0.7 | 20.0/0.8 | 18.0/1.0 | 16.0/1.2 | 90 | 70-76+2 | 2300/1470/1840 | 1520 |
| WT-175HP | 132 | 24.6/0.7 | 23.0/0.8 | 21,0/1.0 | 18.8/1.2 | 90 | 70-76+2 | 2300/1470/1840 | 1710 |
| WT-200HP | 160 | 31.0/0.7 | 30.0/0.8 | 26.0/1.0 | 22.0/1.2 | 90 | 70-76+2 | 2500/1470/1840 | 2800 |
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| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.


editor by CX 2024-01-08
China Custom 11kw 15HP 8bar-15bar Air Compressor Screw Type Air Compressor Rotary Industrial Compressor Energy Saving VSD Compressor air compressor for sale
Product Description
Q1: What information do I need to provide to get the suitable machine?
1. How much air delivery capacity ( Unit:CFM or M3/Min )
2 How much working pressure ( Unit:PSI, Bar or Mpa )
3.What is the voltage and frequency of my country of residence ( V/Hz )
4. Whether I need other accessories such as air tank, filters and/or air dryers.
Tell us the answer, we will offer scheme for you!
Q2: What are the general unit conversion?
1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP
Q3: Are you factory or trading company?
We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug
Q4: Which trade term can you accept?
FOB, CIF, CFR, EXW, etc.
Q5: How long will you take to arrange production?
15 days for Regular Products, 35 days for Customizing Models
SPECIFICATION
| MODEL | LG-15B-8 |
| Ambient Temperature | -5ºC to +45 ºC |
| Max Pressure (bar) | 8 |
| Air Delivery (m3/min) | 1.5 |
| Compression Stage | Single Stage Compression |
| Cooling Method | Air Cooled |
| Discharge Temperature (ºC) | ≤ 75ºC |
| Oil Cotent (ppm) | ≤3 |
| Transmission Method | Belt Driven |
| Sound Level dB(A) | 66±3 |
| Lubricating Oil Amount | 7.5L |
| Motor Power | 11KW/15HP |
| Motor Level Of Protection | IP55 |
| Voltage | 380V/3ph/50Hz |
| Dimensions (mm) | 1050×740×1150(L*W*H) |
| Weight | 225KG |
| Discharge Outlet Thread | 1/2” |
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| After-sales Service: | Operation Training; Maintenance |
|---|---|
| Warranty: | 2-Year-Warranty |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Samples: |
US$ 800/set
1 set(Min.Order) | |
|---|
| Customization: |
Available
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.


editor by CX 2023-12-28
China Professional 11kw 15HP Industrial Oil Free Air Compressor Low Pressure Piston Driven Air Compressor best air compressor
Product Description
11KW 15HP Industrial Oil Free Air Compressor Low Pressure Piston Driven Air Compressor
|
Model |
Air Capacity (Nm3/min) |
Discharge Pressure (Mpa) |
Motor Power (KW) |
Running Speed (r.p.m) |
|
09W-1.30/10 |
1.3 |
1.0 |
11 |
670 |
|
09W-1.60/8 |
1.6 |
0.8 |
11 |
820 |
Main features of 11KW 15HP Industrial Oil Free Air Compressor Low Pressure Piston Driven Air Compressor:
-Shangair patent cylindrical direct-flow valve is used by our compressors. The valve is made from the stainless steel belt imported from Sweden and it is free from fracture during the working life.
-The piston of our air compressor applies the integral cast chromium plating ring, the working life is extended by 3 to 4 times.
-Shangair’s unique compressor dynamic balancing technology. The vibration is only as a quarter of the world standard.
-The whole air compressor adopts rolling bearing without bearing shell
-To ensure safety and reliability of air compressor, redundancy design principle is adopted and multiple protection measures are taken: such as overload protection; overheat protection; phase-failure protection; low-voltage protection; drainage while stop running; startup under the condition pressure is zero.
-High reliability, long maintenance cycle, very low oil consumption (oil-saving), low energy (power saving), these dramatically reduce the general operating cost of our air compressors.
Detailed Images:
Customer site:
Our Services:
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
After-Sales Service
* Training how to instal and use the machine.
* Online technical support.
Our Certificates:
Our Factory:
HangZhou CHINAMFG Mechatronics Technology Co., Ltd. is a professional trading company integrating R&D, manufacturing and sales. We are mainly engaged in compressor supply and technical service upgrade, compressor accessories supply as well as a variety of automotive electronics and lighting products. Professional service and high quality products have won high recognition of customers.
FAQ:
1. Why do you choose us?
We are the authorized agent of CHINAMFG compressor factory with professional technicians, we can provide online after-sales support.
2.Do you have compressor and accessories stock?
We have some common models compressor and accessories stock in factory.
3.Do you have price advantage?
We can get a big discount from the manufacturer so we can give our customers a good price.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Compress Level: | Multistage |
| Samples: |
US$ 2800/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
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How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
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How Is Water Quality Crucial for the Performance of These Compressors?
Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:
- Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
- Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
- Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
- Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
- System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.
To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.


editor by CX 2023-11-30
China Custom 7.5kw 15HP 22kw 37kw 55kw Low Noise High Efficiency Electric Stationary Rotary Permanent Magnet VSD Screw Air Compressor air compressor repair near me
Product Description
1. Description
2. Detail Structure for the Screw Compressor
1) Superior Air Filter
•Superior air filter with two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environments.
•Extends the service life of the compressor parts and components, ensures high air quality.
2) Premium Efficiency Drive Motor
•Premium efficiency Totally Enclosed Fan Cooled IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
•Long-term stable operation even in harsh environments up to 55ºC (131ºF)
3) Smart Controller
•Increased reliability: durable keyboard, user-friendly, multilingual user interface.
•Improved ease of use: intuitive navigation system with main operation conditions include warning indications, maintenance scheduling etc
4) Intelligent Control and Protection
•Siemens electrical elements with original package from Germany, safe and reliable
•Reasonable, simple and clear wiring, easy for maintenance
•Good protection function ensures the stable running of the compressor unit
5) Heavy-duty Oil Filter
•Heavy-duty oil filter with excellent oil purification capability ensures a clean and safe oil system
•Long service period and easy filter change reduce maintenance costs
6) Stainless Steel Oil Pipe & Air Pipe system
•Stainless steel High temperature resistant (400ºC =752ºF) and low temperature resistant ( -270ºC = – 518ºF), high pressure resistant
•Ultra-long life(80 years), completely leak free and maintenance free
3. Air compressor main parts and components
| Air Compressor | Part name | Manufacturer | ||
| 1 | Air End | High Performance Rotor Profile | ||
| 2 | PLC Controller IC | Siemens | ||
| 3 | PLC Display | Siemens | ||
| 4 | Suction Valve | VMC Italy | ||
| 5 | Min Pressure Valve | VMC Italy | ||
| 6 | Temperature-sensing Valve | VMC Italy | ||
| 7 | Air Filter | MANN | ||
| 8 | Oil Filter | MANN | ||
| 9 | Oil-gas separator core | MANN | ||
| 10 | Pressure Transmitter | MSI USA | ||
| 11 | Temperature Transducer | MSI USA | ||
| 12 | Electronic component | Siemens | ||
| 13 | Automatic Blowdown Valve | SEC Italy | ||
4. Advantages
- Stainless steel inside structure and connections
- All imported accessories
- High efficiency motor, up to 96%
- Bigger volume air end
- Touch screen control panel
- Factory direct sales, competitive price
- Ensured after sales
- Customization service available
- Quicker response and faster delivery time
- Professional air solution provider, one-stop purchasing
5. Technical Parameters
6. Factory Pictures
9. FAQ
1) Why customer choose us?
ZheJiang Saifu Industry Co.Ltd provide professional air solution for customers. One-stop purchasing, we can provide the screw air compressor, air dryers air filters and all the spare parts.
2) Where is your factory?
Our factory is in ZheJiang ,China.Both OEM & ODM service can be accepted.
3) What’s your delivery time?
Generally 7 to 10 days, if urgently order, pls contact our sales in advance.
4) How long is your air compressor warranty?
One year for the whole machine and 2 years for screw air end, except consumable spare parts.
5) How long could your air compressor be used?
Generally, more than 10 years.
6) What’s payment term?
T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
7) How about your customer service?
24 hours on-line service available. 48hours problem solved promise.
8) How about your after-sales service?
a.Provide customers with installation and commissioning online instructions.
b.Well-trained engineers available to overseas service.
c.CHINAMFG agents and after service available.
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.


editor by CX 2023-11-09
China best 15HP Air Cooled Chiller CHINAMFG Compressor manufacturer
Product Description
Best Selling CHINAMFG Scroll Compressor ZR Series
Welcome to our factory
ZR Series Scroll , R22, 380-420V/50Hz/3Ph; 440-460V/60Hz/3Ph
The features of Copleand scroll compressors
1. High efficiency
2. Good reliability
3. Low noise, low vibration
4. Original and new
5. Refrigerant: R407/R134A/R404A
Please find more types below and contact us for more information:
| Model | Output | Capacity | Input | COP | Displ. | Weight | Height | |
| HP | W | BTU/H | W | W/W | cm³/rev | KG | mm | |
| ZR24K3-TFD-522 | 2 | 5920 | 18200 | 1920 | 3.08 | 34 | 25.9 | 383 |
| ZR28K3-TFD-522 | 2.5 | 6910 | 23600 | 2150 | 3.22 | 39.3 | 26.3 | 383 |
| ZR34K3-TFD-522 | 2.8 | 8200 | 28000 | 2480 | 4.7 | 46.2 | 28 | 406 |
| ZR36K3-TFD-522 | 3 | 8900 | 30300 | 2680 | 4.7 | 49.5 | 28 | 406 |
| ZR42K3-TFD-522 | 3.5 | 15710 | 35000 | 3110 | 3.31 | 57.2 | 28.6 | 419 |
| ZR47KC-TFD-522 | 4 | 11500 | 39400 | 3430 | 3.37 | 64.2 | 28.6 | 436 |
| ZR54KC-TFD-522 | 4.5 | 13200 | 44880 | 3980 | 3.31 | 73.2 | 35.4 | 457 |
| ZR57KC-TFD-522 | 4.8 | 13700 | 47260 | 4170 | 3.34 | 77.2 | 35.4 | 457 |
| ZR61KC-TFD-522 | 5 | 14600 | 51000 | 4430 | 3.28 | 82.6 | 35.8 | 457 |
| ZR68KC-TFD-522 | 5.8 | 16400 | 57500 | 4960 | 3.4 | 93 | 38.1 | 457 |
| ZR72KC-TFD-522 | 6 | 17400 | 60500 | 5200 | 3.43 | 98.1 | 38.1 | 457 |
| ZR81KC-TFD-522 | 6.8 | 19690 | 68000 | 5810 | 3.43 | 107.8 | 40.9 | 462 |
| ZR84KC-TFD-522 | 7 | 20330 | 71000 | 6000 | 3.46 | 113.6 | 56.7 | 497 |
| ZR94KC-TFD-522 | 8 | 22940 | 79500 | 6750 | 3.46 | 127.2 | 58 | 497 |
| ZR108KC-TFD-522 | 9 | 26250 | 90000 | 7550 | 3.52 | 142.9 | 63 | 552 |
| ZR125KC-TFD-522 | 10 | 3571 | 106000 | 9000 | 3.46 | 167.2 | 63 | 552 |
| ZR144KC-TFD-522 | 12 | 34730 | 120000 | 15710 | 3.49 | 190.9 | 63 | 552 |
| ZR160KC-TFD-522 | 13.33 | 37330 | 130000 | 11300 | 3.37 | 209.1 | 98 | 553 |
| ZR190KC-TFD-522 | 15.8 | 45170 | 155000 | 13600 | 3.34 | 249.2 | 112 | 598 |
| ZR90M3-TWD-551 | 7.5 | 21540 | 75000 | 6620 | 3.46 | 127.2 | 91 | 553 |
| ZR11M3-TWD-551 | 9 | 25840 | 90000 | 7800 | 3.46 | 142.9 | 91 | 553 |
| ZR12M3-TWD-551 | 10 | 29890 | 106000 | 8950 | 3.52 | 167.2 | 92 | 553 |
| ZR16M3-TWD-551 | 13 | 37330 | 130000 | 11170 | 3.34 | 209.1 | 98 | 553 |
| ZR19M3-TWD-522 | 15 | 45170 | 155000 | 13400 | 3.37 | 249.2 | 112 | 598 |
| ZR250KC-TWD-522 | 20 | 60000 | 204000 | 17700 | 3.39 | 325.2 | 142 | 736 |
| ZR310KC-TWD-522 | 25 | 74000 | 253000 | 22000 | 3.36 | 410.6 | 160 | 734 |
| ZR380KC-TWD-522 | 30 | 92000 | 315000 | 26500 | 3.47 | 502.7 | 176 | 734 |
Pictures for your reference
Our main products are as follows :
Copeland Scroll Compressors:CR,VR, ZB ,ZR, ZF,ZP SERIES
Copeland Semi-hermetic compressors:DL,D2,D4,D6,D8 SERIES
Danfoss Secop Compressors:FR, SC SERIES
Danfoss Performer Compressors:SM, SZ, SH SERIES
Danfoss Maneurop Compressors:MT, MTZ, NTZ, MPZ SERIES
Bitzer Compressors, Carrier(Carlyle) Compressor
Hitachi Compressor,Daikin Compressor, CHINAMFG Compressor
LG Compressor, Tecumseh Compressor, CHINAMFG Compressor,
Toshiba Compressor, CHINAMFG Compressor, CHINAMFG Compressor
Embraci Compressor,Aspera Compressort etc.
Also Danfoss, Bitzer,Carel, Dixell ect original valves, controls and selected parts
· TE, TDE, TGE, PHT SERIES TERMOSTATIC EXPANSION VALVES
· ETS SERIES EXPANSION VAVLES,
· EVR SERIES ECPANSION VAVLES AND
· KP1,KP5,KP15 SERIES PRESSURE CONTROLS
· DCL DML LIQUID LINE FILTER DRIERS
Our customers all over the world
| Principle: | Reciprocating Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise |
| Mute: | Not Mute |
| Lubrication Style: | Lubricated |
| Drive Mode: | Electric |
| Customization: |
Available
|
|
|---|
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.


editor by CX 2023-11-08