Product Description
Oil Free CH4/O2/N2/CNG/CO2/CFCs/He/SF6/Ar/H2 Compressor Booster:
Product Description
Our factory produced many kinds of oil free compressor, inlcuding oil free oxygen compressor, oil free gas compressor, including air, nitrogen gas, hydrogen gas, natural gas, Argon gas, helium gas, Sf6 gas ects more than 30 kinds of gas medium,max pressure up to 40Mpa.
A natural gas compressor is a mechanical device designed to increase the pressure of natural gas, enabling its efficient transportation and storage. Compressors are vital components in the natural gas industry, facilitating the movement of gas across pipelines and ensuring a reliable supply to end users.
Natural gas compressors offer several advantages. Firstly, they enhance gas transmission efficiency by increasing the pressure, allowing for the transportation of larger volumes over long distances. This helps to optimize the utilization of existing pipelines and infrastructure.
Secondly, natural gas compressors contribute to reduced energy consumption. By compressing the gas, its density increases, which leads to lower energy requirements during transportation. This translates into cost savings and a more environmentally friendly operation.
Additionally, natural gas compressors play a crucial role in maintaining safety within the industry. They help prevent gas leaks by maintaining the pressure at optimal levels, reducing the risk of accidents and ensuring the protection of personnel and infrastructure.
These compressors find extensive applications in various sectors. They are commonly used in gas pipelines to maintain the required pressure levels for efficient gas transportation. Natural gas processing plants employ compressors to handle gas during different stages of production, including compression for storage and distribution. Storage facilities also utilize compressors to increase the pressure of gas for effective storage and withdrawal.
In summary, natural gas compressors are indispensable in the natural gas industry. They offer advantages such as efficient gas transmission, reduced energy consumption, and improved safety. With their wide range of applications, these compressors enable the reliable and efficient utilization of natural gas as a clean and versatile energy source.
Hydrogen compressors are commonly used in applications such as:
1. Gas Pipelines: Natural gas compressors are essential for maintaining the required pressure levels in gas pipelines. They enable the efficient transmission of natural gas over long distances, ensuring a steady flow and maximizing pipeline capacity.
2. Natural Gas Processing Plants: Compressors play a vital role in natural gas processing plants. They are used during different stages of production, including compression for storage, transportation, and distribution. Compressors help maintain the optimal pressure required for various processes, ensuring smooth operations and efficient handling of the gas.
3. Storage Facilities: Natural gas compressors are employed in storage facilities to increase the pressure of gas during storage and withdrawal. They facilitate effective storage capacity by compressing the gas, allowing for greater volume to be stored within the available space.
4. LNG Terminals: Compressors are crucial components in liquefied natural gas (LNG) terminals. They assist in the re-gasification process, where LNG is converted back into its gaseous form for distribution. Compressors help increase the pressure and temperature of the gas, making it suitable for transportation through pipelines.
5. Industrial Applications: Natural gas compressors are used in various industrial applications where high-pressure gas is required. They are utilized in sectors such as manufacturing, power generation, chemical plants, and refineries. Compressors ensure a reliable supply of compressed natural gas for process heating, power generation, and other industrial operations.
6. CNG Refueling Stations: Compressors play a critical role in compressed natural gas (CNG) refueling stations. They compress natural gas to high pressures required for fueling vehicles running on CNG. Compressors at refueling stations ensure a rapid and efficient refueling process, enabling the widespread adoption of CNG as a transportation fuel.
Product Parameters
|
Output
Nm³/h |
Rated
Inlet Pressure Mpa |
Rated Outlet Pressure Mpa |
Rated Power KW |
Volume Flow Of The Matched CO2 Generator Nm³/h |
Cooling Type |
| 3~5 | 0.3~0.7 | 1~20 | 4.0 | 3-5 | Wind |
| 8~12 | 0.3~0.7 | 1~20 | 5.5~7.5 | 8-12 | Wind |
| 15~16 | 0.3~0.7 | 1~20 | 11 | 15-16 | Wind |
| 20 | 0.3~0.7 | 1~20 | 15 | 20 | Wind |
| 24~25 | 0.3~0.7 | 1~20 | 15 | 24-25 | Wind |
| 30 | 0.3~0.7 | 1~20 | 15 | 30 | Water |
| 40 | 0.3~0.7 | 1~20 | 15 | 40 | Water |
| 50 | 0.3~0.7 | 1~20 | 18.5 | 50 | Water |
| 60~70 | 0.3~0.7 | 1~20 | 22 | 60-70 | Water |
| 80~90 | 0.3~0.7 | 1~20 | 15×2 | 80-90 | Water |
| 110~130 | 0.3~0.7 | 1~20 | 22×2 | 110-130 | Water |
| 150 | 0.3~0.7 | 1~20 | 22×2 | 150 | Water |
| The inlet pressure of the oil-free oxygen booster can be between 0-1.0MPa, and the outlet pressure can reach up to 20Mpa. It is suitable for various output and can be customized according to the specific requirements of customers. | |||||
Selection Xihu (West Lake) Dis.
Selection principle of oil-free booster (Oxygen and nitrogen as examples)
1. Working conditions: Compressed medium; Inlet pressure; Exhaust pressure; Exhaust volume (Sometimes referring to the production volume of oxygen generator and nitrogen generator)
2. Determine the compressor model according to the working conditions
3. Common sense description
Nm³/h is m³ of exhaust gas per hour under standard conditions; Nm³/min is m³ of exhaust gas per minute under standard conditions
1bar=0.1Mpa≈1kgf
The relationship between the flow rate in the pressure state and the flow rate in the standard state: the flow rate in the standard state = the flow rate in the pressure state × (fluid pressure + atmospheric pressure), the atmospheric pressure is usually 1 bar.
Product Advantages
1. Superior Efficiency: Our compressor is engineered with advanced technology to deliver exceptional efficiency. It maximizes gas transmission rates, allowing for the transportation of larger volumes over longer distances. This optimizes pipeline capacity and minimizes energy losses, resulting in cost savings and enhanced operational productivity.
2. Energy Optimization: We prioritize energy efficiency in our compressor design. By compressing the gas and increasing its density, our compressor significantly reduces energy consumption during transportation. This not only lowers operational costs but also aligns with sustainability goals by minimizing carbon emissions and promoting environmental stewardship.
3. Enhanced Safety Features: Safety is paramount in our compressor design. We have implemented robust safety features to mitigate the risk of gas leaks and ensure personnel and infrastructure protection. Our compressor maintains optimal pressure levels and incorporates advanced monitoring systems for reliable and secure operation.
4. Versatile Application: Our compressor is designed to meet diverse industry needs. It finds application across various sectors, including gas pipelines, natural gas processing plants, storage facilities, LNG terminals, and industrial settings. Its versatility allows for seamless integration into different operations, making it a reliable solution for a wide range of applications.
5. Reliability and Durability: We prioritize quality and reliability in our compressor manufacturing. Our products are built to withstand demanding operating conditions and deliver consistent performance over an extended lifespan. With proper maintenance, our compressor ensures reliable operation, minimizing downtime and maximizing productivity.
6. Customization and Adaptability: We understand that different projects have unique requirements. Our compressors offer flexibility and customization options to meet specific project needs. We work closely with our customers to provide tailored solutions, ensuring optimal performance and compatibility with existing infrastructure.
Customizable Technical Parameters: For more detailed technical specifications and additional requirements specific to your needs, please contact us. We offer a range of oil-free Natural gas compressors with varying capabilities and features to cater to diverse application demands.
Product Show
Project Case
| After-sales Service: | Online Support, Video Technical Support |
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| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 6500/Unit
1 Unit(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Water-Lubricated Air Compressors Be Used in Cold Climates?
Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:
Freezing of Water:
- Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
- Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.
Protection and Insulation:
- Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
- Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.
Alternative Lubrication Methods:
- Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
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Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2023-11-16