Product Description
Permanent magnetic frequency adjustable air compressor
Advantages of twin screw main machine :
1. Adopt the most advanced technical speed regulating electric motor-permanent magnetic motor, efficiency can be up to 97%, higher by 3%-4% than common frequency conversion device and motors type, saving energy obviously.
2. Permanent magnetic motor and the screw compression main devise adopt embedded integrated direct-connecting structure, without coupling part or transmission gear, ensure 100% transmission efficiency.
3. Permanent magnetic electric motor is without motor bearing or sleeve, so no need lubricating grease, no concern alignment problem, compact structure, convenient use and maintenance.
4. The whole machine work in frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption, realizing high efficiency and energy saving.
5. Machine starting on frequency conversion state, greatly reducing the impact to the power grid equipment, avoiding of damage to the electric equipment, and saving electric energy when starting.
6. No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
7. Compared with the fixed speed compressor, our compressor can save energy by 30%; compared with the common frequency compressor, our compressor can save energy by 5%-10%.
Advantages of the whole air compressor unit:
1. Approved by ISO9001certificate, SGS, CE and etc..
2. Adopt world famous brand of twin-screw main machine, high efficiency, reliable and long use life.
3. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
4. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
5. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
6. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
Technical parameter of CHINAMFG air compressor:
| Model | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-7F | 0.7/0.8/1.0 | 1.23/1.16/1.02 | 7.5 | 65±3 | 840*670*925 | G3/4 | 350 |
| TKLYC-11F | 0.7/0.8/1.0 | 1.65/1.62/1.4 | 7.5 | 65±3 | 1000*820*1145 | G3/4 | 390 |
| TKLYC-15F | 0.7/0.8/1.0 | 2.65/2.24/2.1 | 15 | 65±3 | 1300*850*1257 | G1 | 410 |
| TKLYC-18F | 0.7/0.8/1.0 | 3.1/3.0/2.7 | 18.5 | 65±3 | 1300*850*1257 | G1 | 440 |
| TKLYC-22F | 0.7/0.8/1.0 | 3.8/3.7/3.3 | 22 | 65±3 | 1300*850*1258 | G1 | 650 |
| TKLYC-30F | 0.7/0.8/1.0 | 5.3/5.1/4.5 | 30 | 68±3 | 1600*1100*1430 | G1 1/2 | 800 |
| TKLYC-37F | 0.7/0.8/1.0 | 6.7/6.5/5.7 | 37 | 68±3 | 1600*1100*1430 | G1 1/2 | 850 |
| TKLYC-45F | 0.7/0.8/1.0 | 8.6/8.0/7.1 | 45 | 68±3 | 1600*1100*1430 | G1 1/2 | 900 |
| TKLYC-55F | 0.7/0.8/1.0 | 10.3/10.1/9.3 | 55 | 72±3 | 1750*1150*1500 | DN50 | 1650 |
| TKLYC-75F | 0.7/0.8/1.0 | 14.0/13.5/12.5 | 75 | 72±3 | 1750*1150*1500 | DN50 | 1800 |
| TKLYC-90F | 0.7/0.8/1.0 | 17.2/15.9/14.0 | 90 | 72±3 | 2000*1150*1680 | DN50 | 1950 |
| TKLYC-110F | 0.7/0.8/1.0 | 21.4/19.9/18.1 | 110 | 73±3 | 2300*1540*1900 | DN80 | 2500 |
| TKLYC-132F | 0.7/0.8/1.0 | 24.6/23.8/22.1 | 132 | 73±3 | 2300*1540*1900 | DN80 | 2600 |
| TKLYC-160F | 0.7/0.8/1.0 | 28.7/27.1/25.2 | 160 | 75±3 | 2900*1540*2120 | DN80 | 3600 |
| TKLYC-185F | 0.7/0.8/1.0 | 33.5/30.5/27.0 | 185 | 76±3 | 3100*1940*2389 | DN80 | 4200 |
| TKLYC-200F | 0.7/0.8/1.0 | 36.5/33.5/30.6 | 200 | 78±3 | 3100*1940*2389 | DN100 | 4400 |
| TKLYC-250F | 0.7/0.8/1.0 | 45.3/43.0/38.1 | 250 | 78±3 | 3400*2050*2330 | DN100 | 4900 |
Our factory and workshop:
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-10-31